EGR VALVE INSTALLATION

PROCEDURE

  1. INSTALL EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)

    1. A300239C01

      *1

      EGR Valve (Electric EGR Control Valve Assembly)

      *a

      View A

      *b

      Upper

      Install a new gasket to the intake air connector.

    2. Apply adhesive to the 2 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    3. Install the EGR valve (electric EGR control valve assembly) with the 2 bolts.

      23 N*m

      235 kgf*cm

      17 ft.*lbf

      Note:

      Do not start the engine for at least 1 hour after installation.

    4. Connect the No. 3 water by-pass hose to the EGR valve (electric EGR control valve assembly) and slide the clip to secure it.

      Note:

      Engage the clip within the area shown in the illustration.

    5. Connect the No. 4 water by-pass hose to the EGR valve (electric EGR control valve assembly) and slide the clip to secure it.

      Note:

      Engage the clip within the area shown in the illustration.

  2. INSTALL EGR WITH COOLER PIPE ASSEMBLY

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  3. INSPECT FOR EXHAUST GAS LEAK

  4. INITIALIZATION

    1. When replacing the EGR valve (electric EGR control valve assembly), perform initialization.

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