MONOLITHIC CONVERTER(for CCo) INSTALLATION

PROCEDURE

INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

Install a new gasket to the turbocharger sub-assembly.

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Tip:

Make sure that the part labeled A is facing downwards as shown in the illustration.

Temporarily install the exhaust manifold converter sub-assembly with the 3 new nuts.
Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.
Temporarily install the No. 2 manifold stay with the 3 bolts.
Temporarily install the manifold stay with the bolt and nut.
Tighten the 2 bolts of the No. 2 exhaust manifold stay in the order shown in the illustration.

56 N*m

571 kgf*cm

41 ft.*lbf
Tighten the 3 nuts of the exhaust manifold converter sub-assembly.

25 N*m

255 kgf*cm

18 ft.*lbf

Note:
Tighten the nuts while pressing the exhaust manifold converter sub-assembly against the engine.
Tighten the nut of the No. 2 exhaust manifold stay.

56 N*m

571 kgf*cm

41 ft.*lbf
Tighten the bolt of the No. 2 manifold stay shown in the illustration.

56 N*m

571 kgf*cm

41 ft.*lbf

Note:
Tighten the bolt while pressing the No. 2 manifold stay against the exhaust manifold converter sub-assembly and cylinder block sub-assembly.
Tighten the 2 bolts of the No. 2 manifold stay shown in the illustration.

56 N*m

571 kgf*cm

41 ft.*lbf
Tighten the bolt of the manifold stay.

25 N*m

255 kgf*cm

18 ft.*lbf

Note:
Tighten the bolt while pressing the manifold stay against the exhaust manifold converter sub-assembly and cylinder block sub-assembly.
Tighten the nut of the manifold stay.

25 N*m

255 kgf*cm

18 ft.*lbf