WATER PUMP WITH MOTOR INSTALLATION

PROCEDURE

  1. CONNECT HV WATER PUMP BRACKET SUB-ASSEMBLY

    1. A311141C03

      *a

      Bolt A

      *b

      Bolt B

      Temporarily install the HV water pump bracket sub-assembly to the inverter bracket with bolt A.

    2. Install bolt B.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

    3. Tighten bolt A.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  2. INSTALL WATER PUMP WITH MOTOR

    1. A330497C02

      *a

      Rib

      *b

      Matchmark

      *c

      180°

      *d

      90°

      *e

      Rear of Vehicle

      *f

      Right Side of the Vehicle

      *g

      Top

      Connect the No. 2 inverter cooling hose and No. 3 inverter cooling hose to the water pump with motor, and slide the clamp to secure it.

      Note:
      • Until immediately before connecting the water hose, plug the pipe with vinyl tape, etc. to prevent foreign matter from entering the water pump with motor.

      • Align the rib of the water pump with motor with the matchmark on the water hose side.

      • Insert the water hose securely up to the rib of the water pump with motor.

      • Align the clamp at the position shown in the illustration.

    2. Install the water pump with motor with the 3 bolts.

      6.1 N*m

      62 kgf*cm

      54 in.*lbf

      Tip:

      First, temporarily install the 2 bolts, install the 3rd bolt with the specified torque, and then tighten the 2 bolts.

    3. Connect the water pump with motor connector.

  3. CONNECT NO. 2 INVERTER COOLING HOSE ASSEMBLY

  4. INSTALL UPPER RADIATOR SUPPORT

  5. INSTALL NO. 1 RADIATOR SUPPORT

  6. ADD COOLANT (for Inverter Coolant)

  7. INSPECT FOR COOLANT LEAK (for Inverter Coolant)

  8. INSTALL NO. 1 ENGINE UNDER COVER

  9. INSTALL RADIATOR UPPER AIR GUIDE PLATE

  10. INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY

  11. CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

  12. INSTALL HOOD LOCK ASSEMBLY

  13. INSTALL HEADLIGHT ASSEMBLY

  14. INSTALL FRONT BUMPER ASSEMBLY