2WW ENGINE MECHANICAL TORQUE SPECIFICATIONS

Table 1. CAMSHAFT

Part Tightened

N*m

kgf*cm

ft.*lbf

Camshaft housing sub-assembly x Cylinder head sub-assembly

13 N*m

133 kgf*cm

10 ft.*lbf

Camshaft bearing cap x Camshaft housing sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Camshaft timing sprocket x Camshaft

1st

10 N*m

102 kgf*cm

7 ft.*lbf

2nd

Loosen 90°

3rd

14 N*m

143 kgf*cm

10 ft.*lbf

No. 2 timing chain guide x Cylinder head sub-assembly

20 N*m

204 kgf*cm

15 ft.*lbf

No. 2 chain tensioner assembly x Timing chain cover plate

70 N*m

714 kgf*cm

52 ft.*lbf

Table 2. CYLINDER HEAD GASKET

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Cylinder head sub-assembly x Cylinder block

1st

70 N*m

714 kgf*cm

52 ft.*lbf

2nd

Loosen 180°

3rd

50 N*m

510 kgf*cm

37 ft.*lbf

4th

Turn 120°

5th

Turn 120°

Cylinder head sub-assembly x Cylinder block

10 N*m

102 kgf*cm

7 ft.*lbf

Engine mounting insulator sub-assembly RH x Vehicle body

Bolt and Nut (A)

95 N*m

969 kgf*cm

70 ft.*lbf

Nut (B)

52 N*m

530 kgf*cm

38 ft.*lbf

Radiator reservoir assembly x Vehicle body

5.0 N*m

51 kgf*cm

44 in.*lbf

Table 3. FRONT CRANKSHAFT OIL SEAL

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Crankshaft pulley x Crankshaft

1st

40 N*m

408 kgf*cm

30 ft.*lbf

2nd

Turn 120°

Table 4. REAR CRANKSHAFT OIL SEAL

Part Tightened

N*m

kgf*cm

ft.*lbf

Flywheel with damper assembly x Crankshaft

120 N*m

1224 kgf*cm

89 ft.*lbf

Table 5. ENGINE ASSEMBLY

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Engine mounting insulator LH x Vehicle body

95 N*m

969 kgf*cm

70 ft.*lbf

Front engine mounting bracket x Manual transaxle assembly

64 N*m

653 kgf*cm

47 ft.*lbf

Rear engine mounting bracket x Manual transaxle assembly

64 N*m

653 kgf*cm

47 ft.*lbf

Engine mounting bracket LH x Manual transaxle assembly

64 N*m

653 kgf*cm

47 ft.*lbf

No. 1 air tube assembly x Manual transaxle assembly

24 N*m

245 kgf*cm

18 ft.*lbf

Engine mounting insulator LH x Engine mounting bracket LH

56 N*m

571 kgf*cm

41 ft.*lbf

Engine mounting insulator sub-assembly RH x Vehicle body

Bolt, Nut (A)

95 N*m

969 kgf*cm

70 ft.*lbf

Nut (B)

52 N*m

530 kgf*cm

38 ft.*lbf

Front crossmember sub-assembly x Vehicle body

99 N*m

1010 kgf*cm

73 ft.*lbf

Front suspension member reinforcement RH x Front crossmember sub-assembly

99 N*m

1010 kgf*cm

73 ft.*lbf

Front suspension member reinforcement LH x Front crossmember sub-assembly

99 N*m

1010 kgf*cm

73 ft.*lbf

Front engine mounting insulator x Front crossmember sub-assembly

95 N*m

969 kgf*cm

70 ft.*lbf

Front engine mounting insulator x Front engine mounting insulator bracket

145 N*m

1479 kgf*cm

107 ft.*lbf

Air cleaner bracket x Engine mounting insulator LH

7.0 N*m

71 kgf*cm

62 in.*lbf

Fuel filter support stay x Fuel filter support

17.5 N*m

178 kgf*cm

13 ft.*lbf

Fuel filter support x Vehicle body

bolt A

17.5 N*m

178 kgf*cm

13 ft.*lbf

bolt B

12.5 N*m

127 kgf*cm

9 ft.*lbf

Ground cable x Manual transaxle assembly

8.35 N*m

85 kgf*cm

74 in.*lbf

Engine wire x No. 1 engine room relay block

8.35 N*m

85 kgf*cm

74 in.*lbf

Radiator reserve tank assembly x Vehicle body

5.0 N*m

51 kgf*cm

44 in.*lbf

No. 2 engine under cover x Front crossmember sub-assembly

5.5 N*m

56 kgf*cm

49 in.*lbf

Table 6. ENGINE UNIT

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

No. 2 oil nozzle sub-assembly x Cylinder block

10 N*m

102 kgf*cm

7 ft.*lbf

Fuel supply pump assembly x Cylinder block

19 N*m

194 kgf*cm

14 ft.*lbf

Injection pump drive gear x Cylinder block

65 N*m

663 kgf*cm

48 ft.*lbf

Fuel supply pump assembly support x Cylinder block

19 N*m

194 kgf*cm

14 ft.*lbf

Timing chain guide x Cylinder block

20 N*m

204 kgf*cm

15 ft.*lbf

Timing chain tension arm x Cylinder block

20 N*m

204 kgf*cm

15 ft.*lbf

No. 1 chain tensioner assembly x Cylinder block

10 N*m

102 kgf*cm

7 ft.*lbf

No. 2 timing chain tension arm x Cylinder block

20 N*m

204 kgf*cm

15 ft.*lbf

Timing chain cover plate x Cylinder block

20 N*m

204 kgf*cm

15 ft.*lbf

Sealing cap x Timing case housing

20 N*m

204 kgf*cm

15 ft.*lbf

Water outlet x Cylinder block

10 N*m

102 kgf*cm

7 ft.*lbf

Water inlet housing x Cylinder block

20 N*m

204 kgf*cm

15 ft.*lbf

Drive shaft bearing bracket x Cylinder block

63.7 N*m

650 kgf*cm

47 ft.*lbf

No. 1 turbo oil pipe x Cylinder block

35 N*m

357 kgf*cm

26 ft.*lbf

No. 2 vacuum hose assembly x No. 2 engine hanger

8.5 N*m

87 kgf*cm

75 in.*lbf

V-ribbed belt tensioner assembly x Cylinder block

20 N*m

204 kgf*cm

15 ft.*lbf

Engine mounting bracket x Cylinder head sub-assembly

59 N*m

602 kgf*cm

44 ft.*lbf

Idler pulley assembly x Cylinder block

40 N*m

408 kgf*cm

30 ft.*lbf

Table 7. CYLINDER BLOCK

Part Tightened

N*m

kgf*cm

ft.*lbf

Connecting rod cap x Cylinder block

1st

20 N*m

204 kgf*cm

15 ft.*lbf

2nd

Turn 70°

Crankshaft bearing cap x Cylinder block

1st

25 N*m

255 kgf*cm

18 ft.*lbf

2nd

50 N*m

510 kgf*cm

37 ft.*lbf

3rd

Turn 60°

4th

Turn 60°