FRONT BRAKE (for 4WD and Pre-Runner) DISASSEMBLY

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. REMOVE CYLINDER BOOT

    A01DZ5U

    1. Using a screwdriver, remove the 4 set rings and 4 seals from the cylinder.

      Note

      Be careful not to damage the inner cylinder and cylinder groove.

      Tech Tips

      Tape the screwdriver tip before use.

  2. REMOVE FRONT DISC BRAKE PISTON

    A01DXI6E02

    1. Prepare a wooden plate to hold the pistons.

    2. Place the wooden plate between the pistons and insert a pad on one side.

    3. A01DVWX

      Use compressed air to remove the pistons one by one from the cylinder.

      CAUTION:

      Do not place your finger in front of the piston when using compressed air.

      Note

      Be careful not to spatter the brake fluid.

  3. REMOVE PISTON SEAL

    A01DX2N

    1. Using a screwdriver, remove the 4 boots from the cylinder.

      Note

      Be careful not to damage the inner cylinder and cylinder groove.

  4. REMOVE FRONT DISC BRAKE BLEEDER PLUG


    1. Remove the bleeder plug cap and bleeder plug from the cylinder.

  5. REMOVE FRONT DISC BRAKE

    A01E1BME01

    1. Put matchmarks on the disc and axle hub.

    2. Remove the disc.