CYLINDER HEAD REASSEMBLY


  1. INSTALL TIGHT PLUG

    A01DYSYE07

    1. Apply adhesive to a new tight plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Using SST and a hammer, tap in the tight plug as shown in the illustration.

      Position A

      SST
      09950-60010   ( 09951-00200 )
      09950-70010   ( 09951-07100 )

      Position B

      SST
      09950-60010   ( 09951-00300 )
      09950-70010   ( 09951-07100 )

      Position C

      SST
      09950-60010   ( 09951-00350 )
      09950-70010   ( 09951-07100 )
      A01DWOBE02

  2. INSTALL STUD BOLT

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    Torque:
    5.0 N*m  { 51 kgf*cm, 44 in.*lbf, for A and F }
    7.0 N*m  { 71 kgf*cm, 62 in.*lbf, for B }
    15 N*m  { 153 kgf*cm, 11 ft.*lbf, for C }
    26 N*m  { 265 kgf*cm, 19 ft.*lbf, for D and E }

  3. INSTALL RING PIN

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  4. INSTALL STRAIGHT SCREW PLUG


    1. Apply an adhesive to the end of the screw plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Using a 6 mm hexagon wrench, install the screw plug.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      A01E2BTE01

  5. INSTALL SEMICIRCULAR PLUG


    1. Remove any old packing (FIPG) material.

    2. Apply seal packing to the oil seal retainer as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • The semicircular plug must be installed within 3 minute from the completion of applying the seal packing.

      • Prevent FIPG from being stuck to the camshaft thrust groove.

    3. Install the semicircular plug to the cylinder head.

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  6. INSTALL INTAKE VALVE

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    1. Install the valve, spring seat, compression spring and spring retainer.

    2. Using SST, compress the compression spring and place the 2 valve spring retainer locks around the valve stem.

      SST
      09202-70020   ( 09202-00020 )
    3. A01E2V2E01

      Using a plastic-faced hammer, lightly tap the valve stem tip to assure a proper fit.

      Note

      Be careful not do damage the valve stem tip.

  7. INSTALL EXHAUST VALVE

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    1. Install the valve, spring seat, compression spring and spring retainer.

    2. Using SST, compress the compression spring and place the 2 valve spring retainer locks around the valve stem.

      SST
      09202-70020   ( 09202-00020 )
    3. A01DYWIE01

      Using a plastic-faced hammer, lightly tap the valve stem tip to assure a proper fit.

      Note

      Be careful not to damage the valve stem tip.

  8. INSTALL VALVE LIFTER


    1. Install the valve lifter.

    2. Check that the valve lifter rotates smoothly by hand.