STARTER(for 1.0 kW Type) INSTALLATION

PROCEDURE

  1. INSTALL FLYWHEEL HOUSING SIDE COVER

    1. Install the flywheel housing side cover to the cylinder block.

  2. INSTALL STARTER ASSEMBLY

    1. Install the starter assembly with the 2 bolts.

      37 N*m

      377 kgf*cm

      27 ft.*lbf

    2. Connect the starter connector.

    3. Connect the starter wire with the nut.

      9.8 N*m

      100 kgf*cm

      87 in.*lbf

    4. Connect the terminal cap.

  3. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET (for CVT)

    Click here

  4. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for CVT)

    1. Connect the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.

  5. INSTALL BATTERY BRACKET REINFORCEMENT

    1. Install the battery bracket reinforcement with the 2 bolts.

      20 N*m

      204 kgf*cm

      15 ft.*lbf

  6. INSTALL FRONT BATTERY BRACKET

    1. Install the front battery bracket with the 4 bolts.

      20 N*m

      204 kgf*cm

      15 ft.*lbf

    2. Attach the 3 wire harness clamps.

  7. CONNECT RADIATOR HOSE SUB-ASSEMBLY

    1. Connect the radiator hose sub-assembly to the front battery bracket with the 2 bolts.

      19 N*m

      194 kgf*cm

      14 ft.*lbf

  8. INSTALL BATTERY TRAY

  9. INSTALL BATTERY

  10. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    1. Attach the hook of the battery clamp sub-assembly to the front battery bracket.

    2. Partially tighten the nut and temporarily install the bolt.

    3. Adjust the battery clamp sub-assembly position.

    4. Tighten the nut and bolt.

      for bolt

      17 N*m

      173 kgf*cm

      13 ft.*lbf

      for nut

      4.9 N*m

      50 kgf*cm

      43 in.*lbf

  11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click hereClick here

  12. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  14. INSTALL NO. 2 CYLINDER HEAD COVER

    Click hereClick here

  15. INSTALL NO. 1 ENGINE UNDER COVER

    Click here