CLUTCH SERVICE DATA

Pedal height from Floor (for LHD)

for Gasoline-

170.7 to 180.7 mm (6.72 to 7.11 in.)

for Diesel

185 to 195 mm (7.29 to 7.67 in.)

Pedal height from Floor (for RHD)

for Gasoline-

196.2 to 206.2 mm (7.73 to 8.11in.)

for Diesel

208.6 to 218.6 mm (8.22 to 8.60 in.)

Pedal free play

-

5.0 to 15.0 mm (0.197 to 0.590 in.)

Push rod play at pedal top

-

1.0 to 5.0 mm (0.0394 to 0.196 in.)

Clutch release point from pedal full stroke end position

-

25 mm (0.98 in.) or more

Clutch disc rivet depth

Minimum

0.3 mm (0.0118 in.)

Clutch disc runout

Maximum

0.8 mm (0.0314 in.)

Diaphragm spring fingerwear

Maximum depth

Maximum width

0.5 mm (0.0197 in.)

6.0 mm (0.236 in.)

Flywheel runout

Maximum

0.1 mm (0.00394 in.)

Diaphragm spring tip non-alignment (for Diesel)

Maximum

1.3 mm (0.0512 in.)

Diaphragm spring tip non-alignment (for Gsoline)

Maximum

0.5 mm (0.0197 in.)

Clutch pedal switch resistance

ON (pushed in)

OFF (released)

Below 1 Ω

10 kΩ or higher

Clutch pedal start switch resistance
Table 1. Brake Fluid

-

SAE J1703 or FMVSS No. 116 DOT3