WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note:

When replacing the windshield glass of a vehicle equipped with a pre-collision city sensor, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the pre-collision city sensor may not be able to be installed due to a missing bracket or the pre-collision system may not operate properly due to a difference in the transmissivity of the windshield glass or the shape of the black ceramic border.

PROCEDURE

  1. CLEAN WINDSHIELD GLASS

    1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass.

    2. Clean the outer circumference of the glass with non-residue solvent.

      Note:

      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

    B456306E01

    1. Install 2 new stoppers to the vehicle body as shown in the illustration.

      Table 1. Text in Illustration

      *1

      Vehicle Body

      *2

      Stopper

  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER

    1. Apply Primer G to the glass where the stoppers will be installed.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new stoppers to the glass at the locations shown in the illustration.

      B216990E02
      Table 2. Text in Illustration

      *1

      Backside

      *2

      Ceramic Line

      *3

      Ceramic Notch

      *4

      Windshield Glass

      Standard

      Area

      Specified Condition

      a

      14.2 mm (0.559 in.)

  4. INSTALL WINDSHIELD OUTSIDE MOULDING

    1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

      Note:

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not coat the adhesive with Primer G.

      • Throw away any leftover primer.

      B220352E02
      Table 3. Text in Illustration

      *1

      Backside

      -

      -

    2. Remove the peeling paper from a new windshield outside moulding. Install the moulding as shown in the illustration.

  5. INSTALL WINDOW GLASS ADHESIVE DAM

    1. Apply Primer G to the glass where the glass adhesive dam will be installed.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of a new dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area beyond the notches on the lower part of the glass.

      B223708E02
      Table 4. Text in Illustration

      *1

      Backside

      *2

      Dam Center Line

      *3

      Ceramic Notch

      -

      -

  6. INSTALL WINDSHIELD GLASS

    B106095E09

    1. Position the glass.

      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Table 5. Text in Illustration

        *1

        Matchmark
        Tip:

        • Placing matchmarks is only necessary when installing new glass. When reinstalling the used glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note:

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. U122342E01

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Table 6. Text in Illustration

      *1

      CORRECT

      *2

      Primer M

      *3

      Adhesive

      *4

      INCORRECT

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      U122498E02
      Table 7. Text in Illustration

      *1

      Backside

      *2

      Adhesive Center Line

      *3

      Primer G

      -

      -

      Standard

      Area

      Specified Condition

      a

      9.5 mm (0.374 in.)

      b

      7.0 mm (0.276 in.)

      c

      8.0 mm (0.315 in.)

      d

      27.5 mm (1.083 in.)
      Tip:

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. B183900E02

      Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.

      Table 8. Text in Illustration

      *1

      Primer G
      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    5. Apply adhesive to the glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration.

        Tip:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame

        Temperature

        Usage Time Frame

        35°C (95°F)

        15 minutes

        20°C (68°F)

        1 hour 40 minutes

        5°C (41°F)

        8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        U122499E02
        Table 9. Text in Illustration

        *1

        Backside

        *2

        Adhesive Center Line

        *3

        Adhesive

        -

        -

        Standard

        Area

        Specified Condition

        a

        12.0 mm (0.472 in.)

        b

        8.0 mm (0.315 in.)

        c

        9.5 mm (0.374 in.)

        d

        27.5 mm (1.083 in.)
    6. B106104E08

      Install the glass to the vehicle body.

      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

        Table 10. Text in Illustration

        *1

        Matchmark

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note:

        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Using a scraper, remove any excess or protruding adhesive.

        Tip:

        Apply adhesive to any areas where the amount of adhesive is inadequate.

      4. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note:

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time

        Temperature

        Minimum Time Prior to Driving Vehicle

        35°C (95°F)

        1 hour 30 minutes

        20°C (68°F)

        5 hours

        5°C (41°F)

        24 hours

    7. w/ Windshield Deicer System:

      Connect the windshield deicer connector.

  7. CHECK FOR LEAK AND REPAIR

    1. Conduct a leak test after the adhesive has completely hardened.

    2. If there are any leaks, seal them with auto glass sealer.

  8. INSTALL ROOF HEADLINING ASSEMBLY

    1. Return the roof headlining to its original position. Refer to the following procedures (Click here).

  9. INSTALL ASSIST GRIP ASSEMBLY

    Click here

  10. INSTALL VISOR HOLDER

    Click here

  11. INSTALL VISOR ASSEMBLY LH

    Click here

  12. INSTALL VISOR ASSEMBLY RH

    Click here

  13. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  14. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    1. w/EC Mirror:

      (Click here)

    2. w/o EC Mirror:

      (Click here)

  15. INSTALL MAP LIGHT ASSEMBLY

    Click here

  16. INSTALL PRE-COLLISION SAFETY CITY HEATER (w/ Camera Heater)

    Click here

  17. INSTALL PRE-COLLISION SAFETY CITY HEATER WIRE (w/ Camera Heater)

    Click here

  18. INSTALL PRE-COLLISION CITY SENSOR (w/ Pre-collision System)

    Click here

  19. INSTALL PRE-COLLISION CITY COVER (w/ Pre-collision System)

    Click here

  20. INSTALL PRE-COLLISION CITY COVER 2ND (w/ Pre-collision System)

    Click here

  21. INSTALL FRONT PILLAR GARNISH LH

    Click here

  22. INSTALL FRONT PILLAR GARNISH RH

    Click here

  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  25. INSTALL COWL SIDE TRIM BOARD LH

    Click here

  26. INSTALL COWL SIDE TRIM BOARD RH

    Click here

  27. INSTALL FRONT DOOR SCUFF PLATE LH

    Click here

  28. INSTALL FRONT DOOR SCUFF PLATE RH

    Click here

  29. INSTALL COWL TOP VENTILATOR LOUVER RH (except 1WW)

    Click here

  30. INSTALL COWL TOP VENTILATOR LOUVER RH (for 1WW)

    Click here

  31. INSTALL COWL TOP VENTILATOR LOUVER LH (except 1WW)

    Click here

  32. INSTALL COWL TOP VENTILATOR LOUVER LH (for 1WW)

    Click here

  33. INSTALL HOOD TO COWL TOP SEAL

    Click here

  34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  35. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  36. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  37. INSTALL FRONT WIPER ARM HEAD CAP

    Click here

  38. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH

    1. Install the center roof drip side finish moulding (Click here).

  39. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

    Tip:

    Use the same procedure described for the LH side.

  40. ADJUST PRE-COLLISION CITY SENSOR

    1. If the pre-collision city sensor has been replaced, or the windshield glass has been replaced or removed/ installed, be sure to perform Pre-collision City Sensor Learning (Click here).