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WATER PUMP REMOVAL

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PROCEDURE


  1. Click here

    REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY


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    REMOVE OIL PAN PROTECTOR (for 2WD)

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  3. Click here

    REMOVE FRONT SUSPENSION MEMBER BRACE (for AWD)

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  4. Click here

    REMOVE STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)

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  5. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY

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  6. Click here

    REMOVE UPPER RADIATOR SUPPORT SEAL

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  7. Click here

    REMOVE RADIATOR COVER PLATE

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  8. Click here

    REMOVE LOWER RADIATOR AIR DEFLECTOR

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  9. Click here

    DRAIN ENGINE COOLANT

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  10. Click here

    REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

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    REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

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  12. Click here

    REMOVE NO. 1 AIR CLEANER INLET

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    DISCONNECT NO. 3 RADIATOR HOSE

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  14. Click here

    DISCONNECT WATER PIPE SUB-ASSEMBLY


    1. B004VKT

      Detach the clamp from the water hose.

    2. Slide the 2 clips and disconnect the water pipe sub-assembly from the water hose and water hose sub-assembly.

  15. Click here

    DISCONNECT OIL COOLER OUTLET HOSE


    1. B004S6Y

      Slide the clip and disconnect the oil cooler outlet hose.

    2. B004YN5C01
      *a Hose Clamp
      *b Wire Harness Clamp

      Disconnect the wire harness clamp and detach the hose clamp from the oil cooler outlet hose bracket.

    3. B004R4Z

      Remove the bolt and oil cooler outlet hose bracket from the timing chain cover assembly.

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    REMOVE V-RIBBED BELT

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    DISCONNECT NO. 1 RADIATOR HOSE

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    DISCONNECT WATER BY-PASS HOSE (for RHD)

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    DISCONNECT WATER HOSE

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  20. Click here

    REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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  21. Click here

    REMOVE WATER PUMP PULLEY


    1. B004SFIN01

      Using SST, hold the water pump pulley.

      09960-10010 09962-01000 09963-00700
    2. Remove the 4 bolts and water pump pulley.

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    REMOVE ENGINE WATER PUMP ASSEMBLY


    1. B004WGC

      Remove the 15 bolts, engine water pump assembly and water pump gasket.