RADIATOR REMOVAL

PROCEDURE


  1. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A0054DG

      Remove the 7 clips and radiator support opening cover.

  2. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT BUMPER ABSORBER LOWER

    Click here

  5. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  6. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

    Click here

  7. DRAIN ENGINE COOLANT

    Click here

  8. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET


    1. A0056TU

      Remove the 2 bolts and disconnect the hose clamp bracket.

  9. REMOVE BATTERY CLAMP SUB-ASSEMBLY

    Click here

  10. REMOVE BATTERY

  11. REMOVE BATTERY TRAY

  12. REMOVE HOOD LOCK ASSEMBLY

    Click here

  13. REMOVE UPPER RADIATOR SUPPORT


    1. A005958

      Detach the 2 clamps and disconnect the No. 2 water by-pass hose.

    2. Remove the 5 bolts and upper radiator support.

  14. REMOVE FAN SHROUD CUSHION


    1. A0056K6

      Remove the 2 cushions.

  15. REMOVE NO. 2 FAN SHROUD


    1. A0056XC

      Detach the No. 3 water by-pass hose clamp.

    2. A00567N

      Remove the 2 bolts, detach the 2 claws and remove the fan shroud.

  16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  17. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  18. REMOVE CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  19. REMOVE AMBIENT TEMPERATURE SENSOR (for Automatic Air Conditioning System)

    Click here

  20. DISCONNECT NO. 1 WATER BY-PASS HOSE


    1. A0053CY

      Disconnect the No. 1 water by-pass hose from the radiator.

  21. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A0056CG

      Disconnect the No. 3 water by-pass hose from the No. 2 water by-pass hose.

  22. DISCONNECT NO. 3 RADIATOR HOSE


    1. A0052W4

      Disconnect the No. 3 radiator hose from the radiator.

  23. DISCONNECT NO. 2 RADIATOR HOSE


    1. A00593W

      Disconnect the No. 2 radiator hose from the radiator.

  24. REMOVE RADIATOR ASSEMBLY


    1. A0056R2

      Disconnect the cooling fan ECU connector and wire harness clamp.

      Note

      Be careful not to damage the connector.

    2. A0052JA

      Remove the radiator together with the fan shroud.

    3. Remove the 2 lower radiator supports.

  25. REMOVE NO. 3 WATER BY-PASS HOSE


    1. A00539F

      Remove the No. 3 water by-pass hose from the radiator.

  26. REMOVE FAN SHROUD


    1. A00582P

      Remove the 2 bolts and fan shroud from the radiator.