PROCEDURE
INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
Install the heat insulator with the 3 bolts.
INSTALL EXHAUST MANIFOLD
Install a new exhaust manifold gasket.
for Nut Type A:
*A | Nut Type A |
*B | Nut Type B |
Install the exhaust manifold with the 5 nuts.
for Nut Type B:
Install the exhaust manifold with 5 new nuts.
INSTALL MANIFOLD STAY
Temporarily install the manifold stay with the 3 bolts.
While pushing the manifold stay toward the exhaust manifold, tighten the 2 bolts labeled 1.
Tighten the bolt labeled 2.
INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY
Install the heat insulator with the 2 nuts.
INSTALL FRONT EXHAUST PIPE ASSEMBLY
Using a vernier caliper, measure the free length of the compression springs.
Minimum Free Length | ||||||
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If the free length is less than the minimum, replace the compression spring.
*1 | Gasket |
*2 | Wooden Block |
Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.
Note
Be sure to install the gasket so that it faces the correct direction.
Do not reuse the gasket.
Do not damage the gasket.
When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.
Install the 2 exhaust pipe supports, and then install the front exhaust pipe assembly with the 2 compression springs and 2 bolts.
*1 | Gasket |
*2 | Wooden Block |
Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe assembly.
Note
Be sure to install the gasket so that it faces the correct direction.
Do not reuse the gasket.
Do not damage the gasket.
When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.
Connect the front exhaust pipe assembly to the tailpipe assembly with the 2 compression springs and 2 bolts.
Connect the heated oxygen sensor connector.
Attach the clamp to connect the heated oxygen sensor wire harness.
INSTALL FRONT CENTER FLOOR BRACE
Install the floor brace with the 4 bolts.
INSTALL NO. 2 ENGINE UNDER COVER
Install the under cover with the 4 clips.
INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Install the heat insulator with the 4 bolts.
INSTALL WIRE HARNESS CLAMP BRACKET
Install the bracket with the bolt.
INSTALL AIR FUEL RATIO SENSOR
INSTALL OUTER COWL TOP PANEL
Install the outer cowl top panel with the 9 bolts.
INSTALL WINDSHIELD WIPER MOTOR AND LINK
Install the windshield wiper motor and link Click here.
INSTALL NO. 2 CYLINDER HEAD COVER
INSPECT FOR EXHAUST GAS LEAK