CAUTION / NOTICE / HINT
Tech Tips
Use the same procedure for both the RH side and LH side.
The procedure described below is for the LH side.
PROCEDURE
PRECAUTION
Note
After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
REPAIR INSTRUCTION
INSTALL FRONT DOOR REAR INNER BLACK OUT TAPE
INSTALL FRONT DOOR INNER UPPER BLACK OUT TAPE
INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING
INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING
INSTALL FRONT DOOR BELT MOULDING ASSEMBLY
INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER
INSTALL FRONT DOOR PANEL PROTECTOR
Install the front door panel protector.
INSTALL FRONT DOOR PANEL CUSHION
Engage the claw to install a new front door panel cushion.
INSTALL FRONT DOOR NO. 2 WEATHERSTRIP
Engage the 8 clips to install the front door No. 2 weatherstrip.
INSTALL DOOR FRAME GARNISH
Engage the 3 claws to install the door frame garnish.
INSTALL FRONT DOOR WEATHERSTRIP
Clean the front door panel sub-assembly.
Remove the release paper from a new front door weatherstrip.
Tech Tips
After removing the release paper, keep the exposed adhesive free from foreign matter.
Double-sided Tape |
Engage the 21 clips and install the front door weatherstrip.
INSTALL FRONT DOOR CHECK ASSEMBLY
Apply MP grease to the sliding areas of the front door check assembly.
Apply adhesive to the threads of the bolt.
Adhesive |
---|
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent |
Nut | |
Bolt |
Install the front door check assembly with the 2 nuts and bolt.
INSTALL FRONT DOOR LOCK OPEN ROD
Install the front door lock open rod as indicated by the arrows, in the order shown in the illustration.
INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.
Engage the 3 clamps.
Set the front door outside handle frame sub-assembly to the front door panel.
*A | Outside |
*B | Inside |
Engage the claw.
Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly with the screw.
INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY
w/o Double Locking System:
Install the front door inside locking cable assembly as shown in the illustration.
w/ Double Locking System:
Install the front door inside locking cable assembly as shown in the illustration.
Engage the 3 claws as shown in the illustration.
INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
w/o Double Locking System:
Install the front door lock remote control cable assembly as shown in the illustration.
Engage the 2 claws as shown in the illustration.
w/ Double Locking System:
Install the front door lock remote control cable assembly as shown in the illustration.
INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY
Note
When reusing a removed front door lock with motor assembly, replace the door lock wire harness seal installation on the connector with a new one.
Do not allow grease or dust to adhere to the door lock wire harness seal surface of the connector.
Reusing the door lock wire harness seal or using a damaged door lock wire harness seal may cause water ingress. This may result in a malfunction of the front door lock with motor assembly.
Apply MP grease to the sliding parts of the front door lock with motor assembly.
When reusing the front door lock with motor assembly:
Install a new door lock wire harness seal to the front door lock with motor assembly.
*1 | Front Door Lock Open Rod |
Connect the front door lock open rod to the front door lock with motor assembly.
Tech Tips
Make sure that the front door lock open rod is securely connected to the front door lock with motor assembly.
Using a T30 "TORX" socket wrench, install the front door lock with motor assembly with the 3 screws.
Connect the connector.
INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD
Engage the 2 claws to install the front door rear outside handle pad.
INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD
Engage the 3 claws to install the front door front outside handle pad.
INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY
Insert the front end of the front door outside handle assembly into the front door outside handle frame sub-assembly.
Insert the rear end of the front door outside handle assembly into the front door outside handle frame sub-assembly, then slide the front door outside handle assembly toward the front of the vehicle to install it.
Move the lever as shown in the illustration to lock the front door outside handle assembly.
Connect the connector.
Engage the 2 claws.
INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)
Using a T30 "TORX" socket wrench, install the front door outside handle cover with the screw.
Install the hole plug.
INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)
Engage the 2 guides and claw, and install the front door outside handle cover to the lock cylinder assembly as shown in the illustration.
INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)
Using a T30 "TORX" socket wrench, install the front door outside handle cover with lock cylinder assembly with the screw.
Install the hole plug.
INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
Engage the guide as shown in the illustration.
Install the front door rear lower frame sub-assembly with the bolt.
INSTALL FRONT DOOR GLASS RUN
Install the front door glass run.
INSTALL FRONT DOOR NO. 2 STIFFENER CUSHION
Clean the front door panel sub-assembly.
Remove the release paper from a new front door No. 2 stiffener cushion.
Tech Tips
After removing the release paper, keep the exposed adhesive free from foreign matter.
Double-sided Tape |
Engage the guide.
Install the front door No. 2 stiffener cushion with the 2 bolts.
INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY
Note
The regulator arm must be below the intermediate position when installing the front power window regulator motor assembly.
Using a T25 "TORX" socket wrench, install the front power window regulator motor assembly with the 3 screws to front door window regulator sub-assembly.
Tech Tips
When replacing a power window regulator motor assembly, a new front power window regulator motor assembly uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.
INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY
Apply MP grease to the sliding parts of the front door window regulator assembly.
Install the temporary bolt to the front door window regulator assembly.
*a | Temporary Bolt |
Temporarily install the front door window regulator assembly.
Tighten the temporary bolt and 5 bolts to install the front door window regulator assembly.
Tech Tips
Tighten the bolts in the order shown in the illustration.
Connect the connector.
INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
Connect the cable to the negative (-) battery terminal.
for Driver Side:
Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.
for Front Passenger Side:
Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.
Disconnect the cable from the negative (-) battery terminal.
for Driver Side:
Disconnect the multiplex network master switch assembly.
for Front Passenger Side:
Disconnect the power window regulator switch assembly.
Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.
Install the front door glass sub-assembly with the 2 bolts.
INSTALL FRONT NO. 1 SPEAKER ASSEMBLY
INSTALL FRONT DOOR SERVICE HOLE COVER
Apply new butyl tape to the front door panel.
Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.
*a | Reference Point |
Install the front door service hole cover according to the reference points on the front door panel.
Note
Securely install the front door service hole cover preventing wrinkles and air bubbles.
INSTALL OUTER REAR VIEW MIRROR ASSEMBLY
INSTALL OUTER MIRROR PROTECTOR
INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Automatic Retractable Mirror)
INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH
Engage the 2 clips to install the front door lower frame bracket garnish.
INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP
Install the front door inner glass weatherstrip.
INSTALL SEAT MEMORY SWITCH (w/ Memory)
INSTALL FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY
INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY
Engage the 3 guides.
Install the front door inside handle sub-assembly with the 6 screws.
INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY
Connect each connector.
*1 | Front Door Inside Locking Cable Assembly |
*2 | Front Door Lock Remote Control Cable Assembly |
Connect the front door lock remote control cable assembly and front door inside locking cable assembly.
*a | Reference Boss |
Engage the 4 claws and reference boss as shown in the illustration to temporarily install the front door trim board sub-assembly.
Engage the 9 clips and install the front door trim board sub-assembly.
Tech Tips
If protective tape has been applied, remove it.
Install the 3 screws.
INSTALL FRONT DOOR NO. 1 STIFFENER CUSHION
Install the front door No. 1 stiffener cushion with the screw.
INSTALL COURTESY LIGHT ASSEMBLY
INSTALL FRONT DOOR ARMREST COVER
Engage the 2 guides.
Engage the 2 claws, and install the front door armrest cover.
INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)
Connect the connector.
Engage the 2 clips, 7 claws and 6 guides, and install the multiplex network master switch assembly with front door armrest base panel.
INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)
Connect the connector.
Engage the 2 clips, 7 claws and 6 guides, and install the power window regulator switch assembly with front door armrest base panel.
INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG
Engage the 3 claws to install the front door inside handle bezel plug.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
INITIALIZE POWER WINDOW CONTROL SYSTEM
INSPECT POWER WINDOW OPERATION