CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.
Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
---|---|---|---|
Disconnect cable from negative auxiliary battery terminal | Memorize steering angle neutral point | Lane departure alert system (w/ Steering Control) | |
Simple intelligent parking assist system*1 | |||
Toyota parking assist-sensor system*1 | |||
Pre-collision system | |||
Initialize back door lock | Power door lock control system | ||
Gas leak from exhaust system is repaired | Inspection After Repair |
|
*1: When performing learning using the GTS.
CAUTION:
Never perform work on fuel system components near any possible ignition sources.
Vaporized fuel could ignite, resulting in a serious accident.
PROCEDURE
REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
DRAIN FUEL
REMOVE TAIL EXHAUST PIPE ASSEMBLY
REMOVE REAR FLOOR SIDE MEMBER COVER LH
Remove the 3 bolts and clip (A).
Disengage the clip (B) to remove the rear floor side member cover LH.
REMOVE REAR FLOOR SIDE MEMBER COVER RH
Remove the 3 bolts.
Disengage the clip to remove the rear floor side member cover RH.
REMOVE NO. 1 FUEL TANK PROTECTOR
Remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly.
DISCONNECT FUEL TANK BREATHER TUBE
Disconnect the fuel tank breather tube from the fuel tank filler pipe sub-assembly.
DISCONNECT FUEL TANK TO FILLER PIPE HOSE
Loosen the clamp, then disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
Disconnect the fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).
REMOVE FUEL TANK ASSEMBLY
CAUTION:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
Support the fuel tank assembly using an engine lifter.
Tech Tips
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
Remove the 4 bolts.
Lower the engine lifter to remove the fuel tank assembly.
Note
Be careful not to drop the fuel tank assembly.
When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
Remove the fuel tank side plate from the fuel tank assembly.
REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
Disengage the 4 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY
Disengage the 2 clamps to remove the fuel tank vent hose sub-assembly from the fuel tank assembly.