REAR SUSPENSION MEMBER(for 2WD) INSTALLATION

PROCEDURE


  1. INSTALL HOLE PLUG


    1. Install the 7 hole plugs to the rear suspension member sub-assembly as shown in the illustration.

  2. INSTALL REAR SUSPENSION MEMBER HOLE COVER


    1. Install the 4 rear suspension member hole covers to the rear suspension member sub-assembly.

  3. INSTALL REAR SUSPENSION MEMBER DAMPER


    1. Install the rear suspension member damper to the rear suspension member sub-assembly with the 2 bolts.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }
  4. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

    Click here

  5. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  6. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. B008LTIC01
      *a Engine Lifter
      *b Attachment
      B008MCV Attachment and Wooden Block Placement Location

      Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

      CAUTION:


      • The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.

      • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

      B008KOT

      Note


      • Use attachments and wooden blocks to keep the rear suspension member sub-assembly level.

      • Keep supporting the rear suspension member sub-assembly until the installation has been completed.

    2. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle.

    3. Install the rear suspension member sub-assembly with the 2 bolts and 2 nuts.

      Torque:
      143 N*m  { 1458 kgf*cm, 105 ft.*lbf }
    4. w/ Height Control Sensor:


      1. Engage the clamp to install the height control sensor wire harness.

  7. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH


    1. Temporarily install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.

      Note


      • Insert the bolt with the threaded end facing the rear of the vehicle.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  8. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  9. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  10. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  11. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  12. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  13. INSTALL REAR LOWER COIL SPRING INSULATOR LH

    Click here

  14. INSTALL REAR LOWER COIL SPRING INSULATOR RH

    Tech Tips

    Perform the same procedure as for the LH side.

  15. INSTALL REAR COIL SPRING LH

    Click here

  16. INSTALL REAR COIL SPRING RH

    Tech Tips

    Perform the same procedure as for the LH side.

  17. INSTALL REAR STABILIZER BAR

    Click here

  18. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ Height Control Sensor)

    Click here

  19. CONNECT REAR FLEXIBLE HOSE LH


    1. Connect the rear flexible hose LH to the flexible hose bracket with the bolt.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
  20. CONNECT REAR FLEXIBLE HOSE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  21. STABILIZE SUSPENSION

    Click here

  22. INSTALL REAR STABILIZER LINK ASSEMBLY LH

    Click here

  23. INSTALL REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  24. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  25. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  26. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. B008M3M

      Install the rear No. 2 suspension arm assembly (rear axle carrier sub-assembly side) with the bolt.

      Torque:
      73 N*m  { 744 kgf*cm, 54 ft.*lbf }

      Note

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  27. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  28. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH


    1. Install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt.

      Torque:
      73 N*m  { 744 kgf*cm, 54 ft.*lbf }

      Note

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  29. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  30. INSTALL REAR FLOOR SIDE MEMBER COVER LH

    Click here

  31. INSTALL REAR FLOOR SIDE MEMBER COVER RH

    Click here

  32. INSTALL FRONT FLOOR COVER LH (w/ Cover)

    Click here

  33. INSTALL FRONT FLOOR COVER RH (w/ Cover)

    Tech Tips

    Perform the same procedure as for the LH side.

  34. INSTALL TAIL EXHAUST PIPE ASSEMBLY

    Click here

  35. INSTALL REAR WHEEL

    Click here

  36. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. Install the rear No. 2 suspension arm assembly LH (rear suspension member sub-assembly side) with the nut.

      Click here

  37. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  38. INSPECT FOR EXHAUST GAS LEAK

    Click here

  39. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  40. PERFORM INITIALIZATION (w/ Height Control Sensor)

    Click here