PROCEDURE
TEMPORARILY INSTALL AIR CONDITIONER UNIT ASSEMBLY
Temporarily install the air conditioner unit assembly to the instrument panel reinforcement assembly with the 3 bolts.
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY
Note
Be sure to support the air conditioner unit assembly when installing it. Failure to do so may cause the bracket of the air conditioner unit assembly to break.
When installing the air conditioner unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.
Temporarily install the instrument panel reinforcement assembly with air conditioner unit assembly as shown in the illustration.
Install in this Direction | - | - |
Connect each connector.
Install the 4 bolts (A).
Connect the parking brake pedal assembly with the bolt (B).
Temporarily install the nut.
Install the 2 bolts.
Connect the drain cooler hose.
for LHD:
Engage each clamp.
Connect the relay block assembly with the bolt.
Connect the 3 earth wires with the 3 bolts.
Connect each connector.
for RHD:
Engage each clamp.
Connect the relay block assembly with the bolt.
Connect the 3 earth wires with the 3 bolts.
Connect each connector.
INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY
Engage the 6 claws to install the lower defroster nozzle assembly.
INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU
INSTALL NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY
Install the No. 3 instrument panel to cowl brace sub-assembly with the bolt and nut.
for LHD:
Engage the clamp and 2 claws to connect the DLC3 connector.
INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
Install the No. 2 instrument panel brace sub-assembly with the bolt and nut.
Temporarily install the screw.
Tech Tips
Do not fully tighten the screw.
Engage each clamp.
Install the front floor mat to its original position as shown in the illustration.
INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
Install the No. 1 instrument panel brace sub-assembly with the bolt and nut.
Temporarily install the screw.
Tech Tips
Do not fully tighten the screw.
w/ PTC Heater:
Connect the earth wire with the bolt.
Connect the earth wire with the bolt.
Engage each clamp.
Install the front floor mat to its original position as shown in the illustration.
INSTALL AIR CONDITIONER UNIT ASSEMBLY
for LHD:
Tighten the 3 bolts, 2 screws and nut to install the air conditioner unit assembly.
Bolt | Screw | ||
Nut | - | - |
Note
Tighten the bolts, screws and nut in the order shown in the illustration.
for RHD:
Tighten the 3 bolts, 2 screws and nut to install the air conditioner unit assembly.
Bolt | Screw | ||
Nut | - | - |
Note
Tighten the bolts, screws and nut in the order shown in the illustration.
INSTALL NO. 3 DASH PANEL INSULATOR PAD
Install the No. 3 dash panel insulator pad with 2 new clips as shown in the illustration.
INSTALL REAR NO. 1 AIR DUCT
Engage the 4 claws to install the rear No. 1 air duct.
INSTALL REAR NO. 4 AIR DUCT
Engage the 2 claws to install the rear No. 4 air duct.
INSTALL REAR NO. 5 AIR DUCT
Install in this Direction |
Engage the 2 claws to install the rear No. 5 air duct as shown in the illustration.
Install the front floor carpet assembly to its original position as shown in the illustration.
Engage the 2 guides.
Install the 2 front floor carpet clips.
INSTALL REAR NO. 2 AIR DUCT
Engage the 2 claws to install the rear No. 2 air duct.
INSTALL REAR NO. 3 AIR DUCT
Install in this Direction |
Engage the 2 claws to install the rear No. 3 air duct as shown in the illustration.
Install the front floor carpet assembly to its original position as shown in the illustration.
Engage the 2 guides.
Install the 2 front floor carpet clips.
INSTALL FRONT FLOOR CAUTION PLATE COVER
Install in this Direction |
Engage the guide and claw to install the front floor caution plate cover as shown in the illustration.
INSTALL FRONT NO. 2 CONSOLE BOX INSERT
Install in this Direction |
Engage the guide as shown in the illustration.
Install in this Direction |
Engage the claw and clip to install the front No. 2 console box insert as shown in the illustration.
INSTALL FRONT NO. 1 CONSOLE BOX INSERT
Install in this Direction |
Engage the guide as shown in the illustration.
Install in this Direction |
Engage the claw and clip to install the front No. 1 console box insert as shown in the illustration.
INSTALL COOLER (ROOM TEMP. SENSOR) THERMISTOR
Connect the aspirator and connector to install the cooler (room temp. sensor) thermistor.
INSTALL SHIFT LOCK CONTROL UNIT ASSEMBLY
INSTALL TELEMATICS TRANSCEIVER WITH ANTENNA CORD (w/ Telematics Transceiver)
INSTALL ECU INTEGRATION BOX LH (for RHD)
INSTALL ECU INTEGRATION BOX RH (for LHD)
INSTALL DOUBLE LOCK DOOR CONTROL RELAY ASSEMBLY (w/ Double Locking System)
INSTALL CLEARANCE WARNING ECU ASSEMBLY (w/ TOYOTA Parking Assist-sensor System)
INSTALL NO. 2 CLEARANCE WARNING BUZZER (w/ TOYOTA Parking Assist-sensor System)
INSTALL NO. 1 CLEARANCE WARNING BUZZER (w/ TOYOTA Parking Assist-sensor System)
INSTALL WINDSHIELD WIPER RELAY ASSEMBLY (w/ Rain Sensor)
INSTALL DRIVING SUPPORT ECU ASSEMBLY (w/ Toyota Safety Sense P)
INSTALL SKID CONTROL BUZZER (w/ Toyota Safety Sense P)
INSTALL STEERING COLUMN ASSEMBLY
INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY
INSTALL FRONT SEAT ASSEMBLY LH
for Manual seat:
for Power seat:
INSTALL FRONT SEAT ASSEMBLY RH
CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY
Remove the vinyl tape from the air conditioner tube and accessory assembly.
Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioner tube and accessory assembly.
Compressor Oil |
---|
ND-OIL 11 or equivalent |
Install the O-ring to the air conditioner tube and accessory assembly.
Note
Keep the O-ring and O-ring fitting surface free of foreign matter.
Connect the air conditioner tube and accessory assembly.
CONNECT SUCTION PIPE SUB-ASSEMBLY
Remove the vinyl tape from the suction pipe sub-assembly.
Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.
Compressor Oil |
---|
ND-OIL 11 or equivalent |
Install the O-ring to the suction pipe sub-assembly.
Note
Keep the O-ring and O-ring fitting surface free of foreign matter.
Connect the suction pipe sub-assembly.
Rotate the hook connector as shown in the illustration.
Insert the hose joint into the fitting hole securely and install the bolt.
CONNECT INLET HEATER WATER HOSE A
w/o Exhaust Heat Recirculation System:
*a | View A |
*b | Marking (Brown) |
*c | Clip Installation Angle (60°) |
Connect the inlet heater water hose A with the marking facing up and engage the clip within the area shown in the illustration.
Note
Do not apply excessive force to the inlet heater water hose A.
w/ Exhaust Heat Recirculation System:
*a | View A |
*b | Marking (Blue) |
*c | Clip Installation Angle (60°) |
Connect the inlet heater water hose A with the marking facing up and engage the clip within the area shown in the illustration.
Note
Do not apply excessive force to the inlet heater water hose A.
CONNECT OUTLET HEATER WATER HOSE A (w/o Exhaust Heat Recirculation System)
*a | View A |
*b | Marking (Red) |
*c | Clip Installation Angle (60°) |
Connect the outlet heater water hose A with the marking facing up and engage the clip within the area shown in the illustration.
Note
Do not apply excessive force to the outlet heater water hose A.
CONNECT WATER PIPE AND HOSE SUB-ASSEMBLY A (w/ Exhaust Heat Recirculation System)
*a | View A |
*b | Marking (Green) |
*c | Clip Installation Angle (60°) |
Connect the water pipe and hose sub-assembly A with the marking facing up and engage the clip within the area shown in the illustration.
Note
Do not apply excessive force to the water pipe and hose sub-assembly A.
INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
INSTALL COWL BODY MOUNTING REINFORCEMENT LH
INSTALL WATER GUARD PLATE LH
INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)
INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)
INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
ADD ENGINE COOLANT (for Engine)
INSPECT FOR COOLANT LEAK (for Engine)
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
for HFC-134a (R134a):
for HFO-1234yf (R1234yf):
WARM UP COMPRESSOR
for HFC-134a (R134a):
for HFO-1234yf (R1234yf):
INSPECT FOR REFRIGERANT LEAK
for HFC-134a (R134a):
for HFO-1234yf (R1234yf):
INITIALIZATION SERVO MOTOR