HV RELAY ASSEMBLY REMOVAL

PROCEDURE


  1. REMOVE HV BATTERY


    1. Remove the HV battery from the vehicle Click here.

  2. REMOVE NO. 6 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

    Click here

  3. REMOVE BATTERY COOLING BLOWER ASSEMBLY (for Upper Side)

    Click here

  4. REMOVE NO. 4 HYBRID BATTERY INTAKE DUCT

    Click here

  5. REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    Click here

  6. REMOVE NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    Click here

  7. REMOVE BATTERY COOLING BLOWER ASSEMBLY (for Lower Side)

    Click here

  8. REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT

    Click here

  9. REMOVE REAR HYBRID BATTERY WITH LABEL SHIELD

    Click here

  10. REMOVE NO. 3 HYBRID BATTERY INTAKE DUCT

    Click here

  11. REMOVE NO. 4 HYBRID VEHICLE BATTERY SHIELD REINFORCEMENT

    A00101A

    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the 3 nuts and No. 4 hybrid vehicle battery shield reinforcement.

  12. REMOVE HYBRID BATTERY TERMINAL BLOCK

    A000Z6I

    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the 3 nuts, bolt and hybrid battery terminal block.

  13. REMOVE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    A000ZT5

    CAUTION:

    Be sure to wear insulated gloves.


    1. Disconnect the 8 connectors.

    2. Remove the 3 nuts and hybrid battery junction block assembly.

      Note

      Insulate the connectors of the removed high voltage wires with insulating tape.

  14. REMOVE ELECTRIC VEHICLE FUSE

    A000WJO

    1. Remove the 4 bolts and 2 electric vehicle fuses.