PROCEDURE
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY (w/ EGR System)
Remove the electric EGR control valve Click here.
DISCONNECT INLET HEATER WATER HOSE (w/o EGR System)
DISCONNECT NO. 4 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY (w/o EGR System)
REMOVE NO. 1 INTAKE PIPE (w/o EGR System)
REMOVE THROTTLE BODY BRACKET (w/o EGR System)
Disconnect the vacuum hose.
Remove the bolt and gas filter with gas filter bracket.
Remove the 2 bolts and throttle body bracket.
REMOVE NO. 1, NO. 2 AND NO. 3 INJECTION PIPE SUB-ASSEMBLY (w/o EGR System)
REMOVE AIR CONNECTOR STAY (w/o EGR System)
Remove the 3 bolts and air connector stay.
DISCONNECT ENGINE WIRE (w/o EGR System)
for LHD:
Remove the 2 bolts and disconnect the clamp and engine wire.
for RHD:
Remove the bolt and disconnect the engine wire.
REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY (w/o EGR System)
Disconnect the throttle position sensor connector.
Remove the 3 bolts, intake air connector with diesel throttle and gasket.
REMOVE INTAKE PIPE STAY
REMOVE NO. 2 MANIFOLD STAY
Remove the bolt and No. 2 manifold stay.
REMOVE NO. 1 GLOW PLUG CONNECTOR
Remove the screw grommet and nut and disconnect the wire harness from the No. 1 glow plug connector.
Remove the 4 screw grommets, 4 nuts and No. 1 glow plug connector.
REMOVE NO. 1 INTAKE MANIFOLD INSULATOR
REMOVE GLOW PLUG
Remove the 4 glow plugs.