PROCEDURE
PRECAUTION
Note
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Click here.
DISABLE BRAKE CONTROL
REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)
REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)
REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY
REMOVE FRONT NO. 1 VENTILATOR SEAL
Disengage the clamp and remove the front No. 1 ventilator seal.
REMOVE FRONT AIR SHUTTER SEAL RH
Tech Tips
Use the same procedure as for the front No. 1 ventilator seal.
REMOVE INNER COWL TOP TO COWL BRACE
Remove the 2 bolts and the inner cowl top to cowl brace.
REMOVE OUTER COWL TOP PANEL
Disengage the 2 clamps and separate the wire harness from the outer cowl top panel.
Remove the nut and separate the reservoir bracket from the outer cowl top panel.
Remove the 8 bolts and the outer cowl top panel.
DRAIN BRAKE FLUID
Note
If brake fluid leaks onto any painted surface, immediately clean it off.
SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
Remove the 2 nuts and separate the brake master cylinder reservoir assembly from the reservoir bracket.
DISCONNECT NO. 2 RESERVOIR HOSE
Move the clip and disconnect the No. 2 reservoir hose from the brake booster with master cylinder assembly.
DISCONNECT NO. 1 RESERVOIR HOSE
Move the clip and disconnect the No. 1 reservoir hose from the brake booster with master cylinder assembly.
DISCONNECT NO. 2 BRAKE ACTUATOR HOSE
Move the clip and disconnect the No. 2 brake actuator hose from the No. 1 brake actuator tube.
REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
Remove the brake master cylinder reservoir assembly.
REMOVE RESERVOIR BRACKET
Remove the bolt, nut and the reservoir bracket.
REMOVE BRAKE PEDAL RETURN SPRING
REMOVE PUSH ROD PIN
DISCONNECT BRAKE LINE
Using a union nut wrench 10 mm, disconnect the 5 brake lines from the brake booster with master cylinder assembly.
*a | to Front Wheel Cylinder LH |
*b | to Rear Wheel Cylinder RH |
*c | to Brake Booster Pump Assembly |
*d | to Rear Wheel Cylinder LH |
*e | to Front Wheel Cylinder RH |
Use tags or make a memo to identify the places to reconnect the brake lines.
Disengage the brake tube clamp from the clamp bracket of the brake booster with master cylinder assembly.
REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY
Release the lock lever and disconnect the connector from the brake booster with master cylinder assembly.
Release the lock lever | |
Disconnect the connector |
Disengage the wire harness clamp from the stud bolt of the brake booster with master cylinder assembly.
*1 | Connector Portion |
*2 | Union |
*3 | Brake Master Cylinder Push Rod Clevis |
*4 | Boot |
*5 | Front No. 2 Brake Tube |
Remove the 4 nuts and the brake booster with master cylinder assembly.
Note
Do not kink or damage the brake lines.
Do not carry the brake booster with master cylinder assembly by the portion shown in bold in the illustration.
Be careful not to allow brake fluid to enter the connector.
REMOVE BRAKE BOOSTER GASKET
Remove the brake booster gasket from the brake booster with master cylinder assembly.