CAUTION / NOTICE / HINT
CAUTION:
The manual transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.
PROCEDURE
INSTALL WIRE HARNESS CLAMP BRACKET
Install the 2 wire harness clamp brackets to the manual transmission unit sub-assembly with the 2 bolts.
INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY
CAUTION:
The manual transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.
Make sure that the knock pins are not loose, bent, damaged or scratched.
Operate the transmission jack and install the manual transmission unit assembly to the vehicle.
CAUTION:
Do not raise the manual transmission unit assembly more than necessary. If the manual transmission unit assembly is raised excessively, the vehicle may also be lifted up.
Note
Make sure that the manual transmission unit assembly is clear of all wiring and hoses.
Align the input shaft with the clutch disc and install the manual transmission unit assembly to the engine.
*1 | Transmission Breather Bracket |
Install the transmission breather bracket and 7 bolts.
CONNECT WIRE HARNESS
Connect the 2 clamps and connector.
INSTALL TRANSMISSION BREATHER SUB-ASSEMBLY
Connect the 2 clamps and install the transmission breather sub-assembly.
INSTALL REAR ENGINE MOUNTING INSULATOR
Install the rear engine mounting insulator with the 4 bolts.
INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
Install the No. 3 frame crossmember sub-assembly with the 4 bolts and 4 nuts.
Connect the No. 3 frame crossmember sub-assembly to the rear engine mounting insulator.
INSTALL STARTER ASSEMBLY
INSTALL GROUND CABLE
Connect the ground cable with the bolt.
CONNECT CLUTCH RELEASE CYLINDER ASSEMBLY
Install the clutch release cylinder assembly with the 2 bolts.
INSTALL MANIFOLD STAY
INSTALL FRONT EXHAUST PIPE ASSEMBLY
INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
for TMT made:
for TMMIN made:
INSTALL NO. 2 ENGINE UNDER COVER
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
ADD MANUAL TRANSMISSION OIL
INSTALL FLOOR SHIFT LEVER ASSEMBLY
MP grease |
Apply MP grease to the tip of the shift lever.
*1 | Shift Lever Cap |
Press Down | |
Clockwise | |
Lock |
Cover the shift lever cap with a cloth.
While pressing down on the shift lever cap, turn it clockwise to install the shift lever assembly.
Attach the shift lever cap boot.
INSTALL SHIFT LEVER BOOT ASSEMBLY
Install the shift lever boot assembly with the 6 screws and 4 clips.
Install the shift lever cover.
INSTALL CONSOLE BOX ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.