PROCEDURE
INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH
Install a new front drive shaft hole snap ring LH.
Note
Do not damage the spline of the front drive inboard joint assembly LH.
Front drive shaft hole snap ring LH should be installed completely.
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
Coat the spline of the front drive inboard joint assembly LH with MP grease.
Set the front drive shaft hole snap ring LH with the opening side facing down.
Align the splines and tap in the front drive shaft assembly LH with a brass bar and hammer.
Note
Using MP grease, set the front drive shaft hole snap ring in the groove with the opening facing downwards and centered radially.
Do not damage the oil seal, front axle inboard joint boot and front drive shaft dust cover LH.
Make sure to follow the proper handling and installation procedures. If the front drive shaft assembly LH is installed at too large an angle or slides too much, it may fall out of the groove of the tripod joint.
Do not tap the end of the front drive outboard joint shaft assembly LH with a hammer, etc.
Tech Tips
Determine whether the front drive shaft assembly LH is completely tapped in by checking for changes in the tapping sound or the reaction of the brass bar.
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
w/o Drive Shaft Bearing Case:
Install a new drive shaft bearing bracket hole snap ring to the front drive shaft assembly RH.
Align the shaft splines and securely install the front drive shaft assembly RH.
Note
Do not damage the transaxle case oil seal, front axle inboard joint boot, front drive shaft dust cover and front drive shaft dust cover RH.
Make sure to follow the proper handling and installation procedures. If the front drive shaft assembly RH is installed at too large an angle or slides too much, it may fall out of the groove of the tripod joint.
Do not tap the end of the front drive outboard joint shaft assembly RH with a hammer, etc.
Install the drive shaft bearing bracket hole snap ring and a new bolt.
Note
Before installing the bolt, check the end for rubber.
w/ Drive Shaft Bearing Case:
Align the shaft splines and securely install the front drive shaft assembly RH.
for 2AR-FE, 3ZR-FE:
Install the front drive shaft assembly RH with the 2 bolts.
Note
Do not damage the transaxle case oil seal, front axle inboard joint boot, front drive shaft dust cover and front drive shaft dust cover RH.
Make sure to follow the proper handling and installation procedures. If the front drive shaft assembly RH is installed at too large an angle or slides too much, it may fall out of the groove of the tripod joint.
Do not tap the end of the front drive outboard joint shaft assembly RH with a hammer, etc.
for 2WW:
Using a T50 ''TORX'' socket wrench, after temporarily installing bolt A, tighten the 2 bolts in the order A, B.
Note
Do not damage the transaxle case oil seal, front axle inboard joint boot, front drive shaft dust cover and front drive shaft dust cover RH.
Make sure to follow the proper handling and installation procedures. If the front drive shaft assembly RH is installed at too large an angle or slides too much, it may fall out of the groove of the tripod joint.
Do not tap the end of the front drive outboard joint shaft assembly RH with a hammer, etc.
CONNECT STEERING KNUCKLE WITH AXLE HUB LH
Apply MP grease to the entire contact surface between the front drive shaft assembly and axle hub bearing surface or only apply 0.1 to 0.3 g (0.00353 to 0.0105 oz.) of MP grease to the 4 areas on the axle hub bearing shown in the illustration.
Align the matchmarks and connect the steering knuckle with axle hub LH.
Note
Do not damage the dust deflector.
Do not damage the front axle outboard joint boot.
Do not press the front axle assembly LH more than necessary.
Attach the 2 guides and install the bolt.
CONNECT STEERING KNUCKLE WITH AXLE HUB RH
Tech Tips
Use the same procedure described for the LH side.
CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
Tech Tips
Use the same procedure described for the LH side.
INSTALL FRONT STABILIZER LINK ASSEMBLY LH
INSTALL FRONT STABILIZER LINK ASSEMBLY RH
Tech Tips
Use the same procedure described for the LH side.
CONNECT FRONT SPEED SENSOR LH
CONNECT FRONT SPEED SENSOR RH
Tech Tips
Use the same procedure described for the LH side.
INSTALL FRONT AXLE SHAFT NUT LH
INSTALL FRONT AXLE SHAFT NUT RH
Tech Tips
Use the same procedure described for the LH side.
ADD AUTOMATIC TRANSAXLE FLUID
ADD MANUAL TRANSAXLE OIL
for EA64: Click here
for EB61: Click here
for EB63: Click here
ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID
for K111: Click here
for K114: Click here
INSPECT FOR OIL LEAK
INSTALL REAR ENGINE UNDER COVER RH
for 2WW: Click here
for 2AR-FE: Click here
for 3ZR-FE: Click here
INSTALL REAR ENGINE UNDER COVER LH
for 2WW: Click here
for 2AR-FE: Click here
for 3ZR-FE: Click here
INSTALL NO. 1 ENGINE UNDER COVER
for 2WW: Click here
for 2AR-FE: Click here
for 3ZR-FE: Click here
INSTALL FRONT WHEEL
CHECK SPEED SENSOR SIGNAL
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT