CAUTION / NOTICE / HINT
Tech Tips
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE
INSTALL REAR DISC
When reusing the rear disc:
*a | Matchmark |
Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.
When replacing the rear disc:
Inspect the rear disc runout.
Select the installation position where the rear disc has minimal runout, and install the rear disc.
Temporarily install the hub nut.
INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
Install the parking brake shoe adjusting hole plug to rear disc.
INSTALL REAR DISC BRAKE CYLINDER MOUNTING
Install 2 new rear No. 1 disc brake caliper plates to the rear disc brake cylinder mounting.
Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
INSTALL REAR DISC BRAKE BUSHING DUST BOOT
Lithium Soap Base Glycol Grease |
Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
Tech Tips
Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
INSTALL REAR NO. 1 DISC BRAKE CYLINDER SLIDE PIN
Lithium Soap Base Glycol Grease |
Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 1 disc brake cylinder slide pin.
Install the rear No. 1 disc brake cylinder slide pin to the rear disc brake cylinder mounting.
Push the rear No. 1 disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.
INSTALL REAR NO. 2 DISC BRAKE CYLINDER SLIDE PIN
Lithium Soap Base Glycol Grease |
Apply a light layer of lithium soap base glycol grease to the contact surface of the rear No. 2 disc brake cylinder slide pin.
Install a new rear disc brake cylinder slide bushing to the rear No. 2 disc brake cylinder slide pin.
Lithium Soap Base Glycol Grease |
Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 2 disc brake cylinder slide pin.
Install the rear No. 2 disc brake cylinder slide pin to the rear disc brake cylinder mounting.
Push the rear No. 2 disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.
INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
*1 | Rear No. 1 Disc Brake Pad Support Plate |
*2 | Rear No. 2 Disc Brake Pad Support Plate |
Install the 2 rear No. 1 disc brake pad support plates and 2 rear No. 2 disc brake pad support plates to the rear disc brake cylinder mounting.
Note
Be sure to install each rear disc brake pad support plate in the correct position and direction.
INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
Note
When replacing worn rear disc brake pads, the rear disc brake anti-squeal shim kit must be replaced together with the rear disc brake pads.
Install each rear disc brake pad wear indicator plate in the correct position and direction.
Install each rear disc brake anti-squeal shim in the correct position and direction.
for Type A:
*1 | Rear No. 1 Disc Brake Anti-squeal Shim |
*2 | Rear No. 2 Disc Brake Anti-squeal Shim |
*3 | Rear Disc Brake Pad Wear Indicator Plate |
Install the rear No. 1 disc brake anti-squeal shim to each rear disc brake pad.
Install the rear No. 2 disc brake anti-squeal shim to the rear disc brake pad (inside).
Install the rear disc brake pad wear indicator plate to each rear disc brake pad.
Up | |
Chamfer |
for Type B:
Note
Make sure that the chamfered side of the rear disc brake pads are facing up as shown in the illustration.
*1 | Rear No. 1 Disc Brake Anti-squeal Shim |
*2 | Rear No. 2 Disc Brake Anti-squeal Shim |
*3 | Rear Disc Brake Pad Wear Indicator Plate |
Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.
Install the rear disc brake pad wear indicator plate to each rear disc brake pad.
INSTALL REAR DISC BRAKE PAD
Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
Note
There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
CONNECT REAR FLEXIBLE HOSE
Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
Note
Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.
INSTALL ABS MOTOR RELAY
Tech Tips
Perform this procedure if air bleeding is not necessary.
With the power switch off, install the 2 ABS motor relays (ABS motor No. 1 relay and ABS motor No. 2 relay).
Clear the DTCs.
BLEED BRAKE LINE
ADJUST PARKING BRAKE
INSTALL REAR WHEEL