INSTALL CONVERTER PROTECTOR STAY
Install the 2 No. 1 converter protector stays and 2 No. 2 converter protector stays to the front exhaust pipe.
INSTALL MONOLITHIC CONVERTER PROTECTOR
Install the upper monolithic converter protector and lower monolithic converter protector with the 4 bolts and 4 nuts.
INSTALL EXHAUST PIPE CLAMP SUB-ASSEMBLY
Install the exhaust pipe clamp with the bolt.
INSTALL NO. 3 WIRING HARNESS CLAMP BRACKET
Install the No. 3 wiring harness clamp bracket with the bolt.
INSTALL NO. 3 EXHAUST GAS TEMPERATURE SENSOR
*1 | Blue Tape |
Note
If the sensor is dropped, replace it with a new one.
Using a 14 mm union nut wrench, install the No. 3 exhaust gas temperature sensor.
Note
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.
Tech Tips
The identification tape on the exhaust gas temperature sensor is blue.
Attach the No. 3 exhaust gas temperature sensor wire harness.
INSTALL NO. 2 EXHAUST GAS TEMPERATURE SENSOR
*A | for Automatic Transmission |
*B | for Manual Transmission |
*1 | Yellow Tape |
*2 | Red Tape |
Note
If the sensor is dropped, replace it with a new one.
Using a 14 mm union nut wrench, install the No. 2 exhaust gas temperature sensor.
Note
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.
Tech Tips
Refer to the illustration to identify the No. 2 exhaust gas temperature sensor being used.
INSTALL EXHAUST GAS TEMPERATURE SENSOR
*1 | Green Tape |
Note
If the sensor is dropped, replace it with a new one.
Using a 14 mm union nut wrench, install the exhaust gas temperature sensor.
Note
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.
Tech Tips
The identification tape on the exhaust gas temperature sensor is green.
INSTALL FRONT EXHAUST PIPE ASSEMBLY
Install a new gasket and the front exhaust pipe to the No. 2 turbine outlet elbow with 3 new nuts.
Connect the front exhaust pipe to the 2 exhaust pipe supports.
Tech Tips
Install the exhaust pipe supports after installing the No. 3 frame crossmember.
*a | Paint Mark |
*b | Stopper |
*c | Clip |
*d | 4 to 10 mm (0.157 to 0.394 in.) |
Connect the No. 7 exhaust pipe air hose to the front exhaust pipe with a new clip.
Note
Align the paint marks of the front exhaust pipe and No. 7 exhaust pipe air hose and insert the No. 7 exhaust pipe air hose until it contacts the stopper.
Make sure the clip is 4 to 10 mm (0.157 to 0.394 in.) from the end of the No. 7 exhaust pipe air hose when installing the clip.
Make sure that there is no slack in the No. 7 exhaust pipe air hose, and that it is not twisted or bent.
Take care not to damage the inner or outer surface of the No. 7 exhaust pipe air hose when installing it. If the No. 7 exhaust pipe air hose is damaged, replace it with a new one.
*a | Paint Mark |
*b | Stopper |
*c | Clip |
*d | 4 to 10 mm (0.157 to 0.394 in.) |
Connect the No. 6 exhaust pipe air hose to the front exhaust pipe with a new clip.
Note
Align the paint marks of the front exhaust pipe and No. 6 exhaust pipe air hose and insert the No. 6 exhaust pipe air hose until it contacts the stopper.
Make sure the clip is 4 to 10 mm (0.157 to 0.394 in.) from the end of the exhaust pipe air hose when installing the clip.
Make sure that there is no slack in the No. 6 exhaust pipe air hose, and that it is not twisted or bent.
Take care not to damage the inner or outer surface of the No. 6 exhaust pipe air hose when installing it. If the No. 6 exhaust pipe air hose is damaged, replace it with a new one.
Connect the No. 3 exhaust gas temperature sensor connector.
Connect the No. 2 exhaust gas temperature sensor connector.
Connect the exhaust gas temperature sensor connector.
INSTALL AIR FUEL RATIO SENSOR
Disconnect the air fuel ratio sensor connector and detach the clamp.
Using SST, remove the air fuel ratio sensor from the front exhaust pipe.
INSTALL NO. 3 EXHAUST PIPE SUPPORT BRACKET
Install the No. 3 exhaust pipe support bracket with the 2 bolts.
INSTALL NO. 2 EXHAUST PIPE SUPPORT BRACKET
Install the No. 2 exhaust pipe support bracket with the 2 bolts.
INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY (for Manual Transmission)
Install the No. 3 frame crossmember sub-assembly with the 4 bolts and 4 nuts.
Install the 4 bolts to the No. 3 frame crossmember sub-assembly.
INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY (for Automatic Transmission)
Install the frame crossmember to the rear engine mounting insulator with the 4 bolts.
Install the frame crossmember with the 4 bolts and 4 nuts.
INSTALL FRONT SUSPENSION MEMBER BRACKET LH AND RH (for Automatic Transmission)
Install the front suspension member bracket LH and front suspension member bracket RH with the 8 bolts.
INSTALL FRONT SUSPENSION MEMBER BRACKET RH (for Manual Transmission)
Install the front suspension member bracket RH with the 4 bolts.
INSTALL FRONT SUSPENSION MEMBER BRACKET LH (for Manual Transmission)
Install the front suspension member bracket LH with the 4 bolts.
INSTALL CENTER EXHAUST PIPE ASSEMBLY
Using a vernier caliper, measure the free length of the compression spring.
Minimum free length |
---|
38.5 mm (1.52 in.) |
If the free length is less than the minimum, replace the compression spring.
*1 | Gasket |
*a | Wooden Block |
Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe.
Note
Be sure to install the gasket so that it faces the correct direction.
Do not reuse the gasket.
Do not damage the gasket.
When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.
for 3 Door:
Connect the center exhaust pipe to the 2 exhaust pipe supports.
for 5 Door:
Install the No. 1 exhaust pipe heat insulator with the nut.
Install the exhaust pipe damper with the 2 bolts.
Connect the center exhaust pipe to the 3 exhaust pipe supports.
Install the center exhaust pipe and 2 compression springs with the 2 bolts.
INSTALL TAILPIPE ASSEMBLY
Connect the tailpipe to the exhaust pipe support.
Install a new gasket to the center exhaust pipe.
Connect the tailpipe to the center exhaust pipe.
Install the 2 bolts.
INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.