EXHAUST MANIFOLD REMOVAL


  1. REMOVE GENERATOR ASSEMBLY (for AWD)

    Click here

  2. REMOVE AIR FUEL RATIO SENSOR

    Click here

  3. REMOVE FRONT SUSPENSION MEMBER BRACE (for 2WD)


    1. A01FGB1

      Remove the 4 bolts, and then turn the clip and remove the front suspension member brace.

      Tech Tips

      Do not remove the clip from the front suspension member brace.

  4. REMOVE NO. 2 ENGINE UNDER COVER (for 2WD)


    1. A01FF5C

      Remove the 4 screws and No. 2 engine under cover.

  5. REMOVE FRONT FLOOR COVER LH (for AWD)


    1. A01FEHF

      Remove the 3 nuts, 3 grommets and front floor cover LH.

  6. REMOVE NO. 1 REAR FLOOR BOARD SUB-ASSEMBLY


    1. A01FIXV

      Remove the 4 grommets, 7 clips and No. 1 rear floor board sub-assembly.

  7. REMOVE NO. 2 REAR FLOOR BOARD SUB-ASSEMBLY


    1. A01FG9R

      Remove the 4 grommets, 7 clips and No. 2 rear floor board sub-assembly.

  8. REMOVE FRONT CENTER FLOOR BRACE


    1. A01FE0M

      Remove the 6 bolts, 2 nuts, 2 clips and front center floor brace.

  9. DISCONNECT HEATED OXYGEN SENSOR


    1. for Bank 1 Sensor 2:


      1. A01FECSE01
        Text in Illustration
        *1 Grommet

        Disconnect the grommet of the heated oxygen sensor.

      2. A01FENTE01

        Using SST, disconnect the heated oxygen sensor.

        SST
        09224-00010
    2. for Bank 2 Sensor 2:


      1. A01FDXSE01
        Text in Illustration
        *A for 2WD
        *B for AWD
        *1 Grommet

        for 2WD:

        Disconnect the grommet of the heated oxygen sensor.

      2. for AWD:

        Disconnect the grommet and 2 clips of the heated oxygen sensor.

      3. A01FGMRE01
        Text in Illustration
        *A for 2WD
        *B for AWD

        Using SST, disconnect the heated oxygen sensor.

        SST
        09224-00010
  10. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A01FDFD

      Remove the 4 nuts, 8 bolts, 4 compression springs and front exhaust pipe assembly.

    2. Remove the 4 gaskets.

    3. w/ Protector:

      Tech Tips

      Only perform this procedure when replacement of the front No. 1 exhaust pipe protector is necessary.

      A01FE6G

      1. Remove the bolt and clamp.

      2. Remove the 2 bolts, 2 nuts, exhaust pipe protector stay and front No. 1 exhaust pipe protector.

  11. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. A01FG0RE01
      Text in Illustration
      *A for 2WD
      *B for AWD

      Remove the 2 bolts and No. 1 exhaust pipe support bracket.

  12. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for AWD)


    1. A01FHB1E01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the transfer companion flange and the front propeller shaft assembly.

    2. A01FDIZE01
      Text in Illustration
      *a Turn
      *b Hold

      Using a screwdriver or an equivalent, hold the transfer companion flange.

    3. Using a socket hexagon wrench 6 mm, loosen the 6 bolts.

      Note


      • Be careful not to damage the front propeller shaft.

      • To prevent the front propeller shaft from falling, only loosen the bolts. Do not remove them.

    4. A01FIY2E01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the front differential companion flange and the front propeller shaft assembly.

    5. A01FIOOE03
      Text in Illustration
      *a Turn
      *b Hold

      Using a screwdriver or an equivalent, hold the transfer companion flange.

    6. Using a socket hexagon wrench 6 mm, loosen the 6 bolts.

      Note


      • Be careful not to damage the front propeller shaft.

      • To prevent the front propeller shaft from falling, only loosen the bolts. Do not remove them.

    7. Remove the 12 bolts, 4 constant velocity universal joint washers and front propeller shaft assembly.

  13. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01FHXAE01
      Text in Illustration
      *A for 2WD
      *B for AWD

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 oil level dipstick guide.

    3. Remove the O-ring from the No. 2 oil level dipstick guide.

  14. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01FEX7E01
      Text in Illustration
      *a Front

      Remove the 6 nuts, exhaust manifold sub-assembly RH and gasket.

  15. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01FIKJE01
      Text in Illustration
      *a Front

      Remove the 6 nuts, exhaust manifold sub-assembly LH and gasket.