INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 1)
Using SST, remove the heated oxygen sensor from the exhaust manifold RH.
Tech Tips
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.
Make sure SST and the wrench are connected in a straight line.
INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 1)
Using SST, remove the heated oxygen sensor from the exhaust manifold LH.
Tech Tips
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.
Make sure SST and the wrench are connected in a straight line.
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
Install a new gasket as shown in the illustration.
Front |
Install the exhaust manifold to the cylinder head with the new 8 nuts in the order shown in the illustration.
Front |
INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
Install the heat insulator with the 3 bolts.
Connect the sensor connector.
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
Install a new gasket as shown in the illustration.
Front |
Install the exhaust manifold to the cylinder head with the new 8 nuts in the order shown in the illustration.
Front |
INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Install the heat insulator with the 3 bolts.
Connect the sensor connector.
INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Apply a light coat of engine oil to a new O-ring.
Install the new O-ring to the engine oil level dipstick guide.
Install the engine oil level dipstick guide with the 2 bolts.
Install the engine oil level dipstick.
INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS)
Install the clamp to the steering column hole shield.
*a | Matchmark |
Align the matchmarks on the No. 2 steering intermediate shaft and steering column.
Install the bolt.
INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)
Install the clamp to the steering column hole shield.
*a | Matchmark |
Align the matchmarks on the No. 2 steering intermediate shaft and steering column.
Install the bolt.
INSTALL STEERING INTERMEDIATE SHAFT (w/o VGRS)
*a | Matchmark |
Align the matchmarks on the steering intermediate shaft and power steering link.
Install the bolt.
INSTALL STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/ VGRS)
*a | Matchmark |
Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering sliding with shaft yoke.
Align the matchmarks on the steering sliding with shaft yoke and power steering link.
Temporarily install bolt B.
Note
Do not tighten the bolt.
*a | Front of the vehicle |
Install bolt A and tighten bolt B.
INSTALL STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/o VGRS)
*a | Matchmark |
Align the matchmarks on the No. 2 steering intermediate shaft and steering sliding with shaft yoke.
Align the matchmarks on the steering sliding with shaft yoke and steering intermediate shaft.
Temporarily install bolt B.
Note
Do not tighten the bolt.
*a | Front of the vehicle |
Install bolt A and tighten bolt B.
INSTALL GENERATOR ASSEMBLY
Using an E8 "TORX" socket wrench, set the generator with the 2 stud bolts.
Install the generator with the 2 bolts and 2 nuts.
Connect the generator connector.
Connect the harness to the +B terminal with the nut.
INSTALL V-RIBBED BELT
Install the V belt as shown in the illustration.
Note
Check that the drive belt is properly set to each pulley.
Rotate the tensioner pulley counterclockwise, and then remove the fix bar.
INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH
INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH
Tech Tips
Use the same procedure described for the LH side.
INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
Install the No. 1 exhaust pipe support bracket sub-assembly with the 2 bolts.
INSTALL FRONT EXHAUST PIPE ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSTALL COWL TOP VENTILATOR LOUVER RH
Install the 6 clips and cowl top ventilator louver RH.
Note
If the cowl top ventilator louver RH is not properly installed, water may leak into the engine room and cause malfunctions. Therefore, make sure the cowl top ventilator louver RH is installed properly.
INSPECT EXHAUST GAS LEAK
INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER
Install the front suspension member protector lower with the 8 bolts.
INSTALL NO. 1 ENGINE UNDER COVER
Install the No. 1 engine under cover with the 13 screws and 7 clips.
INSTALL ENGINE ROOM SIDE COVER RH
Install the engine room side cover RH with the 5 clips.
INSTALL ENGINE ROOM SIDE COVER LH
Install the engine room side cover LH with the 5 clips.
INSTALL INTAKE AIR CONNECTOR PIPE
Align the protrusion of the intake air resonator with the cutout of the bracket and insert the protrusion.
Install the intake air connector pipe with the 3 hose clamps.
Tech Tips
Insert the protrusion of the intake air connector pipe into the hole of the hose clamp.
The intake air connector pipe and throttle body clamp can be tightened within the range of 4.0 N*m (41 kgf*cm, 35 in.*lbf) to 5.5 N*m (56 kgf*cm, 49 in.*lbf), and the intake air connector pipe and air cleaner cap clamp can be tightened within the range of 2.0 N*m (20 kgf*cm, 18 in.*lbf) to 5.5 N*m (56 kgf*cm, 49 in.*lbf).
Attach the 2 wire harness clamps.
Connect the No. 1 and No. 2 ventilation hoses to the intake air connector pipe.
Tech Tips
Position the claws of the clamps as shown in the illustration.
Install the clamps so that they are within the hose's paint marks.
INSTALL NO. 1 AIR CLEANER INLET
Align the holes with the connection areas labeled A, and attach the No. 1 air cleaner inlet.
Install the No. 1 air cleaner inlet with the 2 bolts.
INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY
Attach the 4 clips B.
Note
Make sure the clips are attached securely.
Attaching the clips forcefully or hitting the top of the clips may damage them.
Install the air cleaner inlet cover sub-assembly with the 5 clips labeled A.
INSTALL V-BANK COVER SUB-ASSEMBLY
After sliding the cover from the vehicle front to the rear to attaching the 2 clips labeled A, attach the 4 clips labeled B and install the V-bank cover sub-assembly.
Note
Make sure the clips are attached securely.
Attaching the clips forcefully or hitting the top of the clips may damage them.