REMOVE BLOWER ASSEMBLY
Remove the screw.
Disconnect the connector.
Detach the claw and remove the blower assembly.
REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY
Detach the 4 claws and remove the No. 1 air duct sub-assembly.
REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY
Detach the 4 claws and remove the No. 2 air duct sub-assembly.
REMOVE COOL AIR BYPASS SERVO MOTOR LH
When reusing the cool air bypass servo motor LH:
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Disconnect the connector.
Remove the 2 screws and cool air bypass servo motor LH.
REMOVE COOL AIR BYPASS SERVO MOTOR RH
When reusing the cool air bypass servo motor RH:
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Disconnect the connector.
Remove the 2 screws and cool air bypass servo motor RH.
REMOVE AIR MIX SERVO MOTOR LH (Cool)
Disconnect the connector.
Remove the 2 screws and air mix servo motor LH (cool).
REMOVE AIR MIX SERVO MOTOR RH (Cool)
Disconnect the connector.
Remove the 2 screws and air mix servo motor RH (cool).
REMOVE AIR OUTLET SERVO MOTOR LH (Face)
When reusing the air outlet servo motor LH (Face):
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Detach the 3 claws and remove the lever.
Disconnect the connector.
Remove the 2 screws and air outlet servo motor LH (Face).
REMOVE AIR OUTLET SERVO MOTOR RH (Face)
When reusing the air outlet servo motor RH (Face):
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Detach the claw and remove the lever.
Disconnect the connector.
Remove the 2 screws and air outlet servo motor RH (Face).
REMOVE AIR OUTLET SERVO MOTOR LH (Front A/C Rear Air Flow)
When reusing the air outlet servo motor LH (front A/C rear air flow):
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Disconnect the connector.
Remove the 2 screws and air outlet servo motor LH (front A/C rear air flow).
REMOVE AIR OUTLET SERVO MOTOR RH (Front A/C Rear Air Flow)
When reusing the air outlet servo motor RH (front A/C rear air flow):
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Disconnect the connector.
Remove the 2 screws and air outlet servo motor RH (front A/C rear air flow).
REMOVE AIR MIX SERVO MOTOR LH (Front A/C Rear Air Flow)
When reusing the air mix servo motor LH (front A/C rear air flow):
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Disconnect the connector.
Remove the 2 screws and air mix servo motor LH (front A/C rear air flow).
REMOVE AIR MIX SERVO MOTOR RH (Front A/C Rear Air Flow)
When reusing the air mix servo motor RH (front A/C Rear Air Flow):
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Disconnect the connector.
Remove the 2 screws and air mix servo motor RH (front A/C Rear Air Flow).
REMOVE AIR MIX SERVO MOTOR LH (Hot)
Disconnect the connector.
Remove the 2 screws and air mix servo motor LH (Hot).
REMOVE AIR MIX SERVO MOTOR RH (Hot)
Disconnect the connector.
Remove the 2 screws and air mix servo motor RH (Hot).
REMOVE MAX HOT BYPASS SERVO MOTOR (Hot)
When reusing the max hot air bypass servo motor (hot):
Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.
*1 | Alignment Marks |
Disconnect the connector.
Remove the 2 screws and max hot air bypass servo motor (hot).
REMOVE AIR OUTLET SERVO MOTOR LH (Foot/Def)
Detach the claw and remove the main plate.
Disconnect the connector.
Remove the 3 screws and air outlet servo motor LH (foot/def).
REMOVE AIR OUTLET SERVO MOTOR RH (Foot/Def)
Detach the claw and remove the main plate.
Disconnect the connector.
Remove the 3 screws and air outlet servo motor RH (foot/Def).
REMOVE QUICK HEATER ASSEMBLY
Remove the 3 screws and bracket.
Remove the 2 screws.
Detach the 2 connector clamps and harness clamp and remove the quick heater assembly.
REMOVE AIR CONDITIONER HARNESS ASSEMBLY
REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
Remove the packing.
Remove the screw and clamp.
Remove the heater radiator unit sub-assembly as shown in the illustration.
REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY
Remove the No. 2 cooling unit packing and No. 3 cooling unit packing from the air conditioner assembly.
Remove the packing from the bracket.
Remove the holding spring and detach the hook, and then remove the bracket from the air conditioner tube assembly.
Remove the 6 screws.
Detach the 3 claws and remove the front cooling unit case (back side).
Remove the No. 1 cooler evaporator sub-assembly.
REMOVE NO. 1 COOLER THERMISTOR
Detach the clamp and remove the No. 1 cooler thermistor.
REMOVE COOLER EXPANSION VALVE
Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and air conditioner tube assembly.
Remove the 2 O-rings from the air conditioner tube assembly.
Remove the cooler expansion valve from the evaporator.
Remove the 2 O-rings from the evaporator.
REMOVE MAX HOT BYPASS SERVO MOTOR (Cool) (for LHD)
Detach the claw and remove the lever.
Remove the 3 screws and max hot bypass servo motor (cool).
REMOVE MAX HOT BYPASS SERVO MOTOR (Cool) (for RHD)
Detach the claw and remove the lever.
Remove the 3 screws and max hot bypass servo motor (cool).