AUTOMATIC TRANSMISSION ASSEMBLY (for 3UR-FE) REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  5. REMOVE NO. 1 ENGINE UNDER COVER


    1. A015CCZ

      Remove the 10 bolts and No. 1 engine under cover.

  6. REMOVE NO. 2 ENGINE UNDER COVER


    1. A015A78

      Remove the 2 bolts and No. 2 engine under cover.

  7. REMOVE OIL PAN PROTECTOR ASSEMBLY

    A015AER

    1. Remove the 4 bolts and oil pan protector assembly.

  8. DRAIN AUTOMATIC TRANSMISSION FLUID


    1. Remove the drain plug and gasket, and drain the ATF.

    2. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
  9. REMOVE FRONT FENDER APRON SEAL FRONT RH


    1. A015AN4

      Using a clip remover, remove the 3 clips and fender apron seal.

  10. REMOVE FRONT FENDER APRON SEAL REAR RH


    1. A015D4I

      Using a clip remover, remove the 4 clips and fender apron seal.

  11. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator cap. Then drain the coolant from the radiator.

    3. Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
      A015705E02
      Text in Illustration
      *1 Radiator Reservoir *2 Radiator Cap
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug
    5. Tighten the radiator drain cock plug by hand.

  12. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

    A015A5X

    1. Remove the clip and pin and disconnect the gear shifting rod from the transmission control shaft lever RH.

  13. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  14. REMOVE PROPELLER SHAFT ASSEMBLY

    Click here

  15. REMOVE EXHAUST PIPE

    Click here

  16. REMOVE NO. 1 MANIFOLD STAY


    1. A015C7Z

      Remove the 3 bolts and manifold stay.

  17. REMOVE NO. 2 MANIFOLD STAY


    1. A0159NE

      Remove the 3 bolts and manifold stay.

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A015DSY

      Disconnect the wire harness clamp.

    2. Remove the dipstick.

    3. Remove the bolt and dipstick guide.

    4. Remove the O-ring from the dipstick guide.

  19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A015E1B

      Remove the 3 bolts and heat insulator.

  20. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A0156VS

      Remove the 8 nuts, exhaust manifold and gasket.

  21. REMOVE STARTER COVER


    1. A015B9D

      Remove the 3 bolts and starter cover.

  22. REMOVE STARTER ASSEMBLY


    1. A0156WV

      Disconnect the starter connector.

    2. Remove the nut and disconnect the starter wire.

    3. A015E65

      Remove the 2 bolts and starter.

    4. A015E7L

      Remove the flywheel housing side cover.

  23. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


    1. A015DEC

      Turn the crankshaft to gain access to the 6 bolts and remove the bolts while holding the crankshaft pulley setting bolt with a wrench.

  24. DISCONNECT TRANSMISSION OIL COOLER HOSE

    A0157O2

    1. Disconnect the 2 transmission oil cooler hoses from the oil cooler tube union.

  25. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

    A0155WV

    1. Support the transmission with a transmission jack. Lift the transmission slightly from the crossmember.

      Note

      Support the oil pan bolts to prevent damage to the oil pan gasket.

  26. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

    A015B3R

    1. Remove the engine mounting hole cover.

    2. A0156R9

      Remove the 4 bolts of the rear engine mounting insulator.

    3. A0158E5E01

      Remove the 4 nuts, 4 bolts and No. 3 frame crossmember.

  27. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    A015CMT

    1. Remove the 2 bolts and engine mounting heat insulator.

    2. Remove the 4 bolts and rear engine No. 1 mounting insulator from the transmission.

  28. DISCONNECT WIRE HARNESS AND CONNECTOR

    A015AZ6

    1. Remove the bolt and disconnect the ground cable.

    2. A015A83E01

      Tilt the transmission downward.

      Note


      • Support the oil pan bolts to prevent damage to the oil pan gasket.


      • Make sure the cooling fan does not contact the fan shroud.

    3. A015573

      Remove the 4 wire harness clamps.

    4. Disconnect the park/neutral position switch connector, 2 transmission wire connectors, 2 speed sensor connectors and 3 transfer control connectors.

      A015AIV

      Tech Tips

      Detach the claw, press down the lever, and then disconnect the transmission wire connector.

    5. Detach the 4 connector clamps and 11 harness clamps.

  29. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    A015BSG

    1. Remove the 10 bolts and transmission.

      Note

      Do not use excess force to pry off the transmission assembly.

  30. DISCONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY


    1. A015CVI

      Disconnect the 2 breather plug hoses from the harness clamp bracket.

    2. A015BH4

      Detach the 3 breather hose clamps from the automatic transmission breather tube.

  31. REMOVE LOWER TRANSFER CASE PROTECTOR


    1. A0157PE

      Detach the clamp of the ground cable from the lower transfer case protector.

    2. Remove the 7 bolts and lower transfer case protector.

  32. REMOVE TRANSFER ASSEMBLY


    1. A015AJWE01

      Remove the 8 transfer adaptor rear mounting bolts.

    2. Pull the transfer straight up and remove it from the transmission.

      Note

      Take care not to damage the adaptor oil seal with the transfer input shaft spline.

  33. REMOVE HARNESS CLAMP BRACKET


    1. Remove the 8 bolts and 8 harness clamp brackets.

      A015CHK
  34. REMOVE TORQUE CONVERTER ASSEMBLY