HYDRAULIC BRAKE BOOSTER REASSEMBLY
PROCEDURE
INSTALL BRAKE BOOSTER PISTON SUB-ASSEMBLY
-
Apply a light coat of lithium soap base glycol grease to a new piston.
Install the piston.
Note:When installing, be careful not to damage the seals, etc.
Using 2 screwdrivers, install a new C-ring while pressing in the piston.
Tip:Tape the screwdriver tip before use.
-
INSTALL MASTER CYLINDER BOOT
INSTALL MASTER CYLINDER PUSH ROD CLEVIS
Install the brake master cylinder side lock nut and rod operating adapter to the brake master cylinder.
26 N*m
260 kgf*cm
19 ft.*lbf
Install the lock nut and master cylinder push rod clevis to the rod operating adapter.
26 N*m
260 kgf*cm
19 ft.*lbf
INSTALL MASTER CYLINDER SOLENOID
Install a new gasket.
Note:Keep all surfaces of the master cylinder solenoid, master cylinder and gasket, especially contact surfaces, away from water and dust.
Install the master cylinder solenoid with 6 new bolts.
32 N*m
325 kgf*cm
24 ft.*lbf
INSTALL BRAKE BOOSTER ACCUMULATOR PIPE
Install the brake booster accumulator pipe and compression spring.
Note:Make sure that no foreign matter enters the pump.
Install a new O-ring to the brake booster accumulator assembly.
Install the brake booster accumulator assembly.
57 N*m
585 kgf*cm
42 ft.*lbf
INSTALL NO. 3 BRAKE ACTUATOR BRACKET
Install the No. 3 brake actuator bracket with the bolt.
7.8 N*m
80 kgf*cm
69 in.*lbf
INSTALL NO. 1 BRAKE BOOSTER PUMP BRACKET
Install the brake booster pump bush to the No. 1 brake booster pump bracket.
Using a 5 mm hexagon wrench, install the No. 1 brake booster pump bracket with the 2 bolts.
7.8 N*m
80 kgf*cm
69 in.*lbf
INSTALL BRAKE BOOSTER WITH ACCUMULATOR PUMP ASSEMBLY
Using a 4 mm hexagon wrench, install the 2 pins to the brake master cylinder.
7.8 N*m
80 kgf*cm
69 in.*lbf
Install 2 new brake booster pump collars and 2 brake booster pump bushes to the brake booster with accumulator pump assembly.
Install the brake booster with accumulator pump assembly to the brake master cylinder.
-
Install a new clip.
-
*1
Red Cable
*2
Black Cable
Connect the wire harnesses with the 2 screws.
2.9 N*m
30 kgf*cm
26 in.*lbf
Install 2 new plugs.
INSTALL NO. 1 BRAKE ACTUATOR TUBE
Using a union nut wrench, install the No. 1 brake actuator tube.
15 N*m
155 kgf*cm
11 ft.*lbf
Note:Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Click hereClick hereClick here).
INSTALL NO. 1 BRAKE ACTUATOR HOSE
Using needle nose pliers, install the brake actuator hose with the 2 clips.
INSTALL MASTER CYLINDER RESERVOIR GROMMET
-
Apply a light coat of lithium soap base glycol grease to 3 new reservoir grommets.
Install the 3 reservoir grommets to the brake master cylinder.
Note:Be careful of the size of each grommet.
-
INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY
Install the brake master cylinder reservoir sub-assembly with the screw.
1.7 N*m
17 kgf*cm
15 in.*lbf
Install the master cylinder reservoir filler cap.
Using a pin punch and hammer, install a new pin to the brake master cylinder reservoir.
INSTALL NO. 1 BRAKE ACTUATOR BRACKET
Install the brake fluid level warning switch connector to the No. 1 brake actuator bracket.
Using a 5 mm hexagon wrench, install the No. 1 brake actuator bracket with the bolt.
7.8 N*m
80 kgf*cm
69 in.*lbf