CYLINDER HEAD GASKET INSTALLATION

INSTALL CYLINDER HEAD GASKET

INSTALL CYLINDER HEAD SUB-ASSEMBLY

Note:

Place the cylinder head gently in order not to damage the cylinder head gasket.

Place the cylinder head sub-assembly on the cylinder block sub-assembly.
Install the 8 new plate washers to the cylinder head sub-assembly.

Note:
Do not drop the plate washers into the cylinder head sub-assembly.

*a	Cylinder Head Bolt (A)
*b	Cylinder Head Bolt (B)

Using the SST, temporarily install and tighten the 11 cylinder head bolts to the specified torque in the order shown in the illustration.

10 N*m

102 kgf*cm

7 ft.*lbf

0109-4

0109-4A

Mark the front of each cylinder head bolt with paint (for Cylinder Head Bolt (B)).

Tighten the 10 cylinder head bolts by an additional 230°(for Cylinder Head Bolt (a)) or 180°(for Cylinder Head Bolt (b)) as shown in the order shown in the illustration (for Cylinder Head Bolt (B)).
Check that the paint marks are now at a 230°(for Cylinder Head Bolt (a)) or 180°(for Cylinder Head Bolt (b)) angle from the front (for Cylinder Head Bolt (B)).

INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

Temporarily install the engine mounting insulator sub-assembly RH to the vehicle body with the 3 bolts.
Install the engine mounting insulator sub-assembly RH to the cylinder head sub-assembly with the 3 nuts.

30 N*m

306 kgf*cm

22 ft.*lbf
Fully tighten the 3 bolts in the order shown in the illustration.

30 N*m

306 kgf*cm

22 ft.*lbf
Lower the engine, and remove the jack.

INSTALL NO. 1 WATER BY-PASS PIPE

CONNECT ENGINE WIRE

*a	Screw
*b	Lock

Install the engine wire and the slide the lock.

Install the screw.
Install the wire harness bracket to the manual transaxle assembly with the 2 nuts.
Connect the engine wire connectors to the cylinder head sub-assembly.