OIL PUMP INSTALLATION

INSTALL OIL PUMP ASSEMBLY

Install the oil pump assembly with the 3 bolts.

21 N*m

214 kgf*cm

15 ft.*lbf

INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

*a	Seal Packing Black

Remove any remaining seal packing.

Note:

Be careful not to drop any oil on the contact surfaces of the cylinder block sub-assembly and No. 2 oil pan sub-assembly.

Apply seal packing in a continuous line as shown in the illustration.

Application Specification


Area	Seal Packing Diameter	Distance from Center of Bolt Hole to Center of Seal Packing
A - A	3.0 to 4.5 mm (0.118 to 0.177 in.)	6.0 mm (0.236 in.)
B - B	3.0 to 4.5 mm (0.118 to 0.177 in.)	-

Seal Packing

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Note:

Remove any oil from the contact surfaces.
Install the No. 2 oil pan sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
Do not add engine oil for at least 2 hours after installing the No. 2 oil pan sub-assembly.

Install the No. 2 oil pan sub-assembly with the 10 bolts and 2 nuts.

10 N*m

102 kgf*cm

7 ft.*lbf

INSTALL NO. 2 CHAIN SUB-ASSEMBLY

Set the crankshaft key as shown in the illustration.
Turn the drive shaft so that the cutout faces the right horizontal position.

*1	Oil Pump Drive Gear
*2	Oil Pump Drive Shaft Gear
*a	Mark Plate
*b	Timing Mark

Align the yellow mark plates with the timing marks of each gear as shown in the illustration.

Install the oil pump drive gear onto the crankshaft and install the oil pump drive shaft gear onto the oil pump shaft with the No. 2 chain sub-assembly on the gears.
Temporarily tighten the oil pump drive shaft gear with the nut.
Insert the damper spring into the hole of the chain tensioner plate, and then install the chain tensioner plate with the bolt.

10 N*m

102 kgf*cm

7 ft.*lbf
Align the adjusting hole of the oil pump driveshaft gear with the groove of the oil pump assembly.
Insert a 3 mm diameter bar into the adjusting hole of the oil pump driveshaft gear to lock the gear in position, and then tighten the nut.

28 N*m

286 kgf*cm

21 ft.*lbf

INSTALL CRANKSHAFT TIMING SPROCKET

	Engine Front

Install the crankshaft timing sprocket as shown in the illustration.

INSTALL NO. 1 CHAIN VIBRATION DAMPER

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INSTALL CHAIN SUB-ASSEMBLY

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INSTALL CHAIN TENSIONER SLIPPER

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INSTALL NO. 2 CHAIN VIBRATION DAMPER

Install the No. 2 chain vibration damper with the 2 bolts.

10 N*m

102 kgf*cm

7 ft.*lbf

INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

Remove any remaining seal packing material.

Clean the contact surfaces of the timing chain cover sub-assembly, camshaft housing sub-assembly, cylinder head sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.

Install 3 new O-rings.
Apply seal packing as shown in the illustration.

Seal Packing

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard Seal Diameter

5.0 mm (0.197 in.)
Note:
- If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
- Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
- Do not add engine oil for at least 2 hours.

*a	Engine Side	*b	Timing Chain Cover Side
	Clean and degrease	-	-

Apply seal packing to the timing chain cover sub-assembly in a continuous line as shown in the illustration.

*a	Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent	*b	Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal Packing


Item	Seal Packing
Dashed line	Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Continuous line
Alternate long and short dashed line	Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

Seal Packing Application Chart


Area	Seal Packing Diameter	Distance from Edge of Cover to:	Seal Packing Application Length	Distance from Top of Cover to Top of Seal Packing
Continuous Line Area	2.5 to 3.5 mm (0.0984 to 0.138 in.)	Center of seal packing 2.5 mm (0.0984 in.)	-	-
Dashed Line Area	4.5 to 5.5 mm (0.177 to 0.217 in.) or 7.0 to 8.0 mm (0.276 to 0.315 in.)	-	-	-
Alternate long and short dashed line	4.0 mm (0.157 in.)	Center of seal packing 3.0 mm (0.118 in.)	-	-
A - A	2.5 to 3.5 mm (0.0984 to 0.138 in.)	Center of seal packing 2.5 mm (0.0984 in.)	-	-
B - B	4.5 to 5.5 mm (0.177 to 0.217 in.)	Center of seal packing 5.0 mm (0.197 in.)	-	-
C - C	7.0 to 8.0 mm (0.276 to 0.315 in.)	Opposite edge of seal packing 7.5 mm (0.295 in.)	-	-
F	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	15.5 mm (0.610 in.)	50.4 mm (1.98 in.)
G	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	10.3 mm (0.406 in.)	143.1 mm (5.63 in.)
H	7.0 to 8.0 mm (0.276 to 0.315 in.)	-	19.5 mm (0.768 in.)	153.4 mm (6.04 in.)
I	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	16.0 mm (0.630 in.)	385.8 mm (1.27 ft.)
J	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	18.6 mm (0.732 in.)	51.4 mm (2.02 in.)
K	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	25.3 mm (0.996 in.)	121.9 mm (4.80 in.)
L	7.0 to 8.0 mm (0.276 to 0.315 in.)	-	25.8 mm (1.02 in.)	147.2 mm (5.80 in.)
M	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	5.1 mm (0.201 in.)	173.0 mm (6.81 in.)
N	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	14.6 mm (0.575 in.)	385.8 mm (1.27 ft.)
O	4.0 mm (0.157 in.)	Center of seal packing 3.0 mm (0.118 in.)	-	-

Note:

If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH and oil filter bracket within 10 minutes.
Do not add engine oil for at least 2 hours after installation.

Temporarily install the timing chain cover sub-assembly.
Install a new gasket.

Note:
Remove any oil from the contact surfaces.
Install the water pump with the 3 bolts.

21 N*m

214 kgf*cm

15 ft.*lbf

Temporarily install the engine mounting bracket RH with the 3 bolts.

Note:

Install the engine mounting bracket RH within 10 minutes of installing the timing chain cover sub-assembly.
Do not start the engine for at least 2 hours after installation.

Bolt Length


Item	Length
Bolt	80 mm (3.15 in.)

Install 2 new O-rings.

Temporarily install the oil filter bracket with the 4 bolts.

Note:

Install the oil filter bracket within 10 minutes of installing the timing chain cover sub-assembly.
Do not start the engine for at least 2 hours after installation.

Bolt Length


Item	Length
Bolt	35 mm (1.38 in.)

Install the timing chain cover sub-assembly with the 26 bolts and a new seal washer in the order shown in the illustration.

Note:

Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
Do not add engine oil for at least 2 hours after installation.