FRONT SIDE MEMBER CUT AND JOIN REPLACEMENT SECTIONS (SMALL AREAS)

K138021

  • With the front side member extension assembly removed.

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108827

    Cut and Join Location

    1. Carefully cut the front side member inner so as not to damage A.

      K137621C01

      *A

      LH

      *B

      RH

      *1

      FRONT SIDE MEMBER INNER

      -

      -

      *a

      5 mm (0.20 in.)

      *b

      35 mm (1.38 in.)

      *c

      20 mm (0.79 in.)

      -

      -
      K137622C01

      *a

      180 mm (7.09 in.)

      -

      -

  2. INSTALLATION

    Symbol Meaning
    K108823

    Plug Weld
    K108831

    Butt Weld

    1. Remove A from the new parts.

      K140049C01

      *1

      FRONT SIDE MEMBER SUB-ASSEMBLY OUTER

      -

      -

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

      K137623C01

      *A

      LH

      *B

      RH

      *1

      FRONT SIDE MEMBER INNER

      *2

      FRONT BUMPER MOUNTING REINFORCE SUB-ASSEMBLY
      K137624C01

      *1

      FRONT SIDE MEMBER PLATE OUTER

      -

      -

    3. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.