FRONT BRAKE(for 16 inch Front Disc Brake 2WD) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE FRONT WHEEL

    Click here

  2. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. DISCONNECT FRONT FLEXIBLE HOSE


    1. A01LCO3

      Remove the union bolt and gasket.

    2. Disconnect the front flexible hose from the disc brake cylinder assembly LH.

  4. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01SEOEC01
      *a Hold
      *b Turn

      Hold the front disc brake cylinder slide pin and remove the 2 bolts and disc brake cylinder assembly LH.

  5. REMOVE FRONT DISC BRAKE PAD


    1. A01SAP5

      Remove the 2 anti-squeal springs from the front disc brake pads.

    2. Remove the 2 front disc brake pads from the front disc brake cylinder mounting LH.

  6. REMOVE FRONT ANTI-SQUEAL SHIM KIT


    1. Remove the 2 No. 1 anti-squeal shims from each pad.

  7. REMOVE PAD WEAR INDICATOR PLATE


    1. A01SC14

      Using a screwdriver, remove the pad wear indicator plates from the front disc brake pads as shown in the illustration.

  8. REMOVE NO. 1 PAD SUPPORT PLATE


    1. A01SA7CC01
      *1 No. 1 Pad Support Plate
      *2 No. 2 Pad Support Plate

      Remove the 2 No. 1 pad support plates from the front disc brake cylinder mounting LH.

      Note

      Each pad support plate has a different shape. Be sure to put an identification mark on each pad support plate so that they can be reinstalled to their original positions.

  9. REMOVE NO. 2 PAD SUPPORT PLATE


    1. Remove the 2 No. 2 pad support plates from the front disc brake cylinder mounting LH.

      Note

      Each pad support plate has a different shape. Be sure to put an identification mark on each pad support plate so that they can be reinstalled to their original positions.

  10. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH


    1. A01LCUZ

      Remove the 2 bolts and front disc brake cylinder mounting LH.

  11. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A01LBM2

      Remove the front disc brake cylinder slide pin from the front disc brake cylinder mounting LH.

  12. REMOVE NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A01LB7S

      Remove the No. 2 front disc brake cylinder slide pin from the front disc brake cylinder mounting LH.

  13. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH


    1. A01SDQSC01
      *a Protective Tape

      Using a screwdriver, remove the front disc brake cylinder slide bush from the No. 2 front disc brake cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the pin.

  14. REMOVE FRONT DISC BRAKE BUSH DUST BOOT


    1. A01L9FB

      Remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.

  15. REMOVE FRONT DISC


    1. A01SASOC01
      *a Matchmark

      Put matchmarks on the front disc and axle hub.

    2. Remove the front disc.