VALVE BODY ASSEMBLY INSTALLATION

PROCEDURE

  1. INSTALL MANUAL VALVE

    1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

  2. INSTALL TRANSAXLE CASE GASKET

    1. Coat 2 new transaxle case gaskets with ATF.

    2. Install the 2 transaxle case gaskets onto the transaxle case.

  3. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

    1. C274836C01

      *a

      Positioning Bolt

      Coat the O-ring of the transmission wire with ATF.

    2. Insert the pin of the manual valve lever into the groove on the end of the manual valve and install the transmission valve body assembly onto the automatic transaxle assembly with the 11 bolts.

      Bolt A, B, C

      10.8 N*m

      110 kgf*cm

      8 ft.*lbf

      Bolt D

      9.6 N*m

      98 kgf*cm

      85 in.*lbf

      Note:

      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and automatic transaxle assembly to interfere with each other.

      • First, temporarily tighten the bolts marked *a in the illustration because they are positioning bolts.

      Tip:

      Bolt length:

      Bolt A: 25 mm (0.984 in.)

      Bolt B: 30 mm (1.18 in.)

      Bolt C and D: 35 mm (1.38 in.)

  4. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

    1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

      Note:

      Ensure that the O-ring is not twisted or pinched.

    2. Install the valve body oil strainer assembly onto the transmission valve body assembly with the 2 bolts.

      9.6 N*m

      98 kgf*cm

      85 in.*lbf

  5. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

    1. C304554C01

      *1

      Transmission Oil Cleaner Magnet

      Install the 4 transmission oil cleaner magnets onto the automatic transaxle oil pan sub-assembly as shown in the illustration.

    2. Install a new automatic transaxle oil pan gasket onto the automatic transaxle oil pan sub-assembly.

    3. C202902

      Install the automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket onto the automatic transaxle assembly with the 17 bolts.

      7.5 N*m

      76 kgf*cm

      66 in.*lbf

      Note:

      Completely remove any oil or grease from the contact surface of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket before installation.

    4. C202903

      Clean and degrease the 2 bolts and the installation hole in the automatic transaxle assembly.

    5. Apply adhesive to 2 or 3 threads on the ends of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    6. Install the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

  6. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    1. C206484

      Install the front suspension member reinforcement LH with the 4 bolts.

      99 N*m

      1010 kgf*cm

      73 ft.*lbf

  7. ADD AUTOMATIC TRANSAXLE FLUID

    Click hereClick here

  8. ADJUST AUTOMATIC TRANSAXLE FLUID

    Click hereClick here

  9. INSTALL REAR ENGINE UNDER COVER LH

    Click hereClick here

  10. INSTALL NO. 1 ENGINE UNDER COVER (for Full Cover Type)

    Click hereClick here

  11. RESET MEMORY

    Note:

    If automatic transaxle parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary.

    Click here