ГЕНЕРАТОР ПОВТОРНАЯ СБОРКА


  1. INSTALL GENERATOR DRIVE END FRAME BEARING


    1. B007V51E01

      Using SST and a press, press in a new generator drive end frame bearing.

      SST
      09950-60010   ( 09951-00470 )
      09950-70010   ( 09951-07100 )
    2. B007U7HE03
      Text in Illustration
      *a Claw

      Align the claws of the retainer plate with the grooves inside the generator drive end frame assembly.

    3. Install the retainer plate with the 4 screws.

      Torque:
      2.3 N*m  { 23 kgf*cm, 20 in.*lbf }
  2. INSTALL GENERATOR ROTOR ASSEMBLY


    1. Install the generator rotor assembly to the generator drive end frame assembly.

    2. Install a new generator washer to the generator rotor assembly.

  3. INSTALL GENERATOR COIL ASSEMBLY


    1. B007SDNE04
      Text in Illustration
      *a Deep Socket Wrench (21 mm)

      Using a deep socket wrench (21 mm) and press, slowly press on the generator coil assembly.

    2. Install the generator coil assembly with the 4 through bolts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }
  4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


    1. B007V6XE10
      Text in Illustration
      *a Pin

      While pushing the 2 brushes into the generator brush holder assembly, insert a pin with a diameter of 1.0 mm (0.0394 in.) into the generator brush holder hole.

    2. B007TGNE03
      Text in Illustration
      *a Pin

      Install the generator brush holder assembly with the 2 screws.

      Torque:
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }
    3. Pull out the pin from the generator brush holder assembly.

  5. INSTALL TERMINAL INSULATOR


    1. B007VSN

      Install the terminal insulator.

  6. INSTALL GENERATOR REAR END COVER


    1. Install the generator rear end cover with the 3 nuts.

      Torque:
      4.6 N*m  { 46 kgf*cm, 40 in.*lbf }
  7. INSTALL GENERATOR WITH CLUTCH PULLEY


    1. Temporarily install the generator with clutch pulley by hand.

    2. Mount the generator assembly in a vise between aluminum plates.

    3. B007TCTE01
      Text in Illustration
      *1 Generator Rotor Shaft

      Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.

      SST
      09820-63021

      Note

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

    4. B007ULPE04
      Text in Illustration
      *a Fulcrum Length
      *b Hold
      B007USN Turn

      Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator with clutch pulley.

      Torque:
      without SST
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }
      with SST
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

      Note

      Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

      Tech Tips


      • Use a torque wrench with a fulcrum length of 400 mm (15.7 in.). When using a torque wrench with a fulcrum length that is not 400 mm (15.7 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the wrench are connected in a straight line.

    5. Remove SST from the generator assembly.

    6. Check that the generator with clutch pulley rotates smoothly.

  8. INSTALL GENERATOR PULLEY CAP


    1. Install a new generator pulley cap to the generator with clutch pulley.