FRONT BRAKE INSTALLATION


  1. INSTALL DISC BRAKE CYLINDER ASSEMBLY


    1. B007S15E01

      Install the disc brake cylinder assembly with the 2 bolts.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

  2. CONNECT FRONT FLEXIBLE HOSE


    1. B007PJ2

      Connect the flexible hose with the union bolt and a new gasket.

      Torque:
      30 N*m  { 310 kgf*cm, 22 ft.*lbf }

      Note

      Make sure that the stopper of the flexible hose No.1 is securely holding on the cylinder assembly.

  3. ADD BRAKE FLUID

    Fluid
    SAE J1703 or FMVSS No. 116 DOT3 or equivalent

  4. BLEED BRAKE LINE


    1. Connect the vinyl tube to the bleeder plug.

    2. Depress the brake pedal several times and loosen the bleeder plug with the pedal held down.

    3. At the point where the fluid stops coming out, tighten the bleeder plug and release the brake pedal.

    4. Repeat this procedure until the air in the brake fluid is completely bled out.

    5. Tighten the bleeder plug.


      1. Front bleeder plug:

        Torque:
        10.8 N*m  { 110 kgf*cm, 8 ft.*lbf }

      2. Rear bleeder plug:

        Torque:
        11.0 N*m  { 112 kgf*cm, 8 ft.*lbf }

    6. Repeat the above procedure to bleed the air out of the brake line for each wheel.

  5. INSPECT BRAKE FLUID LEVEL


    1. Check the fluid level and add fluid if necessary.

      Fluid
      SAE J1703 or FMVSS No.116 DOT3 or equivalent

  6. CHECK BRAKE FLUID LEAKAGE

  7. INSTALL FRONT WHEEL

    Torque:
    100 N*m  { 1,020 kgf*cm, 74 ft.*lbf }