FRONT SIDE MEMBER ASSEMBLY REPLACEMENT

K138022
  • With the front fender apron assembly removed.

  1. REMOVAL

    Symbol Meaning

    K108818

    Remove Weld Points

    K108826

    Cut with Disc Sander etc.

    1. After removing the A, remove the front side member sub-assembly and the rear side member sub-assembly.

      K137629C01

      *1

      FRONT SIDE MEMBER SUB-ASSEMBLY

      *2

      REAR SIDE MEMBER SUB-ASSEMBLY

      K137630
      K137631
  2. INSTALLATION

    Symbol Meaning

    K108818

    Remove Weld Points

    K108823

    Plug Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    3. Remove A from the new parts.

      K140517C01

      *1

      REAR SIDE MEMBER SUB-ASSEMBLY

      -

      -

    4. Before temporarily installing the new parts, weld the front side member sub-assembly and the rear side member sub-assembly with the standard number of welding points.

      K140521C02

      *1

      FRONT SIDE MEMBER SUB-ASSEMBLY

      *2

      REAR SIDE MEMBER SUB-ASSEMBLY

      K137633
      K137634
    5. Weld the A to the vehicle side.

      K137635N01
    6. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    7. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.