CYLINDER HEAD GASKET(w/o Glow Plug Controller) REMOVAL

PROCEDURE

  1. INSTALL ENGINE STAND

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  2. REMOVE ENGINE COVER BRACKET (w/ No. 1 Engine Cover)

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  3. REMOVE GENERATOR ASSEMBLY

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  4. REMOVE GENERATOR BRACKET

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  5. REMOVE EGR WITH COOLER PIPE ASSEMBLY

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  6. REMOVE NO. 1 EGR COOLER BRACKET

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  7. REMOVE HARNESS BRACKET

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  8. REMOVE EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)

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  9. REMOVE ENGINE OIL LEVEL DIPSTICK

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  10. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  11. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY

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  12. REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY

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  13. REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY

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  14. REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY

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  15. REMOVE NO. 1 GLOW PLUG CONNECTOR

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  16. REMOVE GLOW PLUG ASSEMBLY

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  17. REMOVE NO. 2 INTAKE MANIFOLD INSULATOR

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  18. REMOVE NOZZLE LEAKAGE PIPE SET CLAMP

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  19. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

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  20. REMOVE NO. 1 NOZZLE HOLDER CLAMP

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  21. REMOVE NOZZLE HOLDER CLAMP SEAT

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  22. REMOVE INJECTOR ASSEMBLY

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  23. REMOVE INJECTION NOZZLE SEAT

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  24. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

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  25. REMOVE NO. 2 FUEL HOSE

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  26. REMOVE SUPPLY PUMP ASSEMBLY

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  27. REMOVE NO. 1 SUPPLY PUMP DRIVE COUPLING

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  28. REMOVE COMMON RAIL ASSEMBLY

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  29. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

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  30. REMOVE NO. 2 CYLINDER HEAD COVER

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  31. REMOVE NO. 2 OIL COOLER HOSE

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  32. REMOVE NO. 4 WATER BY-PASS HOSE

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  33. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

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  34. REMOVE CAMSHAFT POSITION SENSOR (w/o Stop And Start System)

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  35. REMOVE VACUUM PUMP ASSEMBLY

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  36. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  37. REMOVE HARNESS BRACKET

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  38. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  39. REMOVE ENGINE MOUNTING BRACKET RH

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  40. REMOVE NO. 2 TIMING CHAIN COVER

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  41. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

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  42. DISCONNECT INLET WATER HOSE LH

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  43. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

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  44. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  45. REMOVE CHAIN TENSIONER SLIPPER

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  46. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  47. REMOVE CHAIN SUB-ASSEMBLY

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  48. REMOVE CAMSHAFT

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  49. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  50. DISCONNECT INLET WATER HOSE RH

    1. A250805

      Disconnect the inlet water hose RH from the outlet water sub-assembly.

  51. REMOVE CYLINDER HEAD SUB-ASSEMBLY

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  52. REMOVE CYLINDER HEAD GASKET

    1. A198504

      Remove the cylinder head gasket from the cylinder block sub-assembly.