FUEL INJECTOR REMOVAL

PROCEDURE

  1. DISCHARGE FUEL SYSTEM PRESSURE

    1. Discharge fuel system pressure (Click here).

  2. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  3. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  5. REMOVE NO. 2 CYLINDER HEAD COVER

    Click here

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  8. REMOVE BATTERY CLAMP SUB-ASSEMBLY

    Click here

  9. REMOVE BATTERY

  10. REMOVE BATTERY TRAY

  11. DISCONNECT ENGINE WIRE

    Click here

  12. REMOVE AIR TUBE

    Click here

  13. REMOVE WIRE HARNESS CLAMP BRACKET

    1. A205213

      Remove the 2 nuts and wire harness clamp bracket.

  14. DISCONNECT FUEL TUBE SUB-ASSEMBLY

    1. A205214E01

      Remove the No. 2 fuel pipe clamp.

      Table 1. Text in Illustration

      *1

      Claw
    2. A205215E01

      Wipe off any dirt on the fuel tube connector.

    3. Hold the fuel tube connector and install SST.

      09268-21010

    4. Turn SST to align the retainer inside the fuel tube connector with the chamfered part of SST.

    5. Insert SST into the fuel tube and hold it. Then push the fuel tube connector toward SST.

    6. Mount the retainer of the fuel tube connector onto the chamfered part of SST.

    7. A076220E58

      Slide SST and the fuel tube connector together towards the fuel tube until they make a "click" sound, and then disconnect the fuel tube.

      Table 2. Text in Illustration

      *1

      O-Ring

      *2

      Retainer

      *3

      Pipe

      *4

      Nylon Tube

      *5

      Fuel Tube Connector

    8. Drain the fuel remaining inside the fuel tube.

    9. Cover the fuel tube and fuel pipe with a plastic bag to protect the disconnected parts.

  15. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    1. A152570

      Remove the bolt and wire harness bracket.

    2. A153007

      Remove the 2 bolts.

    3. A205216

      Remove the bolt and the fuel delivery pipe.

    4. A153008

      Remove the 2 No. 1 delivery pipe spacers.

  16. REMOVE FUEL INJECTOR ASSEMBLY

    1. A153009

      Pull the 4 fuel injector assemblies out of the fuel delivery pipe.

    2. A171499

      For reinstallation, attach a tag or label to the injector shaft.

      Note:

      Prevent entry of foreign objects by covering the fuel injector with plastic bags.

    3. A153010

      Remove the 4 injector vibration insulators.