INSTALL RADIATOR ASSEMBLY
Install the radiator with the 4 bolts.
INSTALL FAN SHROUD
Install the fan pulley to the water pump.
Install the shroud together with the coupling fan between the radiator and engine.
Note
Be careful not to damage the radiator core.
Install the fluid coupling fan to the fan pulley with the 4 nuts.
Tighten the nuts as much as possible by hand.
Attach the shroud's claws to the radiator as shown in A in the illustration.
Install the shroud with the 2 bolts.
Install the fan and generator V belt, cooler compressor V belt and vane pump V belt Click here.
Tighten the 4 nuts of the fluid coupling fan.
Install the radiator reservoir with the bolt.
Connect the No. 1 and No. 2 water by-pass hoses to the tank upper and lower.
Install the oil reservoir with the 3 bolts.
CONNECT RADIATOR HOSE INLET
CONNECT RADIATOR HOSE OUTLET
ADD ENGINE COOLANT
Tighten the radiator drain cock plug by hand.
Tighten the cylinder block drain cock plug.
Fill the radiator with TOYOTA Super Long Life Coolant (SLLC) to the reservoir tank's FULL line.
| Standard capacity |
|---|
| 9.4 liters (9.9 US qts, 8.3 Imp. qts) |
Tech Tips
TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
Please contact your TOYOTA dealer for further details.
Note
Never use water as a substitute for engine coolant.
Press the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.
If the coolant level drops below the FULL line, add TOYOTA SLLC to the FULL line.
Install the radiator reservoir cap.
Using a wrench, install the vent plug.
Bleed air from the cooling system.
Warm up the engine until the thermostat opens. While the thermostat is open, circulate the coolant for several minutes.
Maintain the engine speed at 2,500 to 3,000 rpm.
Press the inlet and outlet radiator hoses several times by hand to bleed air.
CAUTION:
When pressing the radiator hoses:
Wear protective gloves.
Be careful as the radiator hoses are hot.
Keep your hands away from the radiator fan.
Stop the engine and wait until the coolant cools down to ambient temperature.
CAUTION:
Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
After the coolant cools down, check that the coolant level is at the FULL line.
If the coolant level is below the low line, add TOYOTA SLLC to the FULL line.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
CHECK FOR ENGINE COOLANT LEAKS
Check for engine coolant leaks Click here.
INSTALL RADIATOR SIDE DEFLECTOR LH
Install the deflector with the 2 clips and attach the claw.
INSTALL RADIATOR SIDE DEFLECTOR RH
Install the deflector with the 2 clips and attach the claw.
INSTALL RADIATOR GRILLE
Установите решетку радиатора и введите в зацепление 6 захватов.
Установите 2 винта и 2 фиксатора.
PERFORM INITIALIZATION
Perform initialization Click here.
Note
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
INSTALL NO. 1 ENGINE UNDER COVER (for 4WD)