BRAKE PEDAL(for RHD) REMOVAL

PROCEDURE


  1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  2. REMOVE POWER STEERING ECU ASSEMBLY

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  3. REMOVE CONSOLE BOX ASSEMBLY

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  4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

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  5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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  6. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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  7. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY

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  8. REMOVE STOP LIGHT SWITCH ASSEMBLY

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  9. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

  10. REMOVE BRAKE PEDAL RETURN SPRING


    1. A005DZO

      Remove the brake pedal return spring from the brake pedal support assembly and push rod pin.

  11. REMOVE COLUMN HOLE COVER SILENCER SHEET


    1. Turn back the floor carpet.

    2. A005CJE

      Remove the 2 clips and column hole cover silencer sheet.

  12. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A005EUYE01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft.

    2. Remove the bolt.

    3. Separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.

  13. REMOVE PUSH ROD PIN


    1. A005BD5

      Remove the clip and push rod pin to separate the brake pedal support assembly from the push rod clevis.

  14. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. A005EDQ

      Disengage the 2 clamps.

    2. Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement.

    3. A005D4A

      Remove the 4 nuts and brake pedal support assembly.

    4. A005AMA

      Remove the nut from the brake pedal support assembly.

  15. REMOVE BRAKE PEDAL PAD