2AD-FHV ENGINE MECHANICAL TORQUE SPECIFICATIONS

Table 1. DRIVE BELT

Part Tightened

N*m

kgf*cm

ft.*lbf

Front suspension member reinforcement RH x Front crossmember sub-assembly

99 N*m

1010 kgf*cm

73 ft.*lbf

Front suspension member reinforcement RH x Front suspension member sub-assembly

99 N*m

1010 kgf*cm

73 ft.*lbf
Table 2. CAMSHAFT

Part Tightened

N*m

kgf*cm

ft.*lbf

No. 1 camshaft bearing cap x Cylinder head sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

No. 3 camshaft bearing cap x Cylinder head sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Oil pipe seat x No. 1 camshaft bearing cap

17 N*m

173 kgf*cm

13 ft.*lbf
Table 3. CYLINDER HEAD GASKET

Part Tightened

N*m

kgf*cm

ft.*lbf

Cylinder head sub-assembly x Cylinder block sub-assembly

(New bolt)

1st

50 N*m

510 kgf*cm

37 ft.*lbf

2nd

Tighten 90°

3rd

Tighten 90°

4th

Tighten 90°

5th

Loosen 90°

6th

Loosen 90°

7th

Tighten 90°

8th

Tighten 90°

9th

Tighten 90°

Cylinder head sub-assembly x Cylinder block sub-assembly

(Used bolt)

1st

50 N*m

510 kgf*cm

37 ft.*lbf

2nd

Tighten 90°

3rd

Tighten 90°

4th

Tighten 90°
Table 4. FRONT CRANKSAFT OILSEAL

Part Tightened

N*m

kgf*cm

ft.*lbf

Crankshaft pulley x Crankshaft

300 N*m

3059 kgf*cm

221 ft.*lbf
Table 5. ENGINE ASSEMBLY

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Engine mounting insulator sub-assembly RH x Body

95 N*m

969 kgf*cm

70 ft.*lbf

Engine mounting insulator LH x Body

95 N*m

969 kgf*cm

70 ft.*lbf

Rear engine mounting insulator x Front crossmember sub-assembly

95 N*m

969 kgf*cm

70 ft.*lbf

Drive plate and ring gear sub-assembly x Crankshaft

92 N*m

938 kgf*cm

68 ft.*lbf

Stiffener plate LH x Cylinder block sub-assembly

46 N*m

469 kgf*cm

34 ft.*lbf

Stiffener plate LH x Manual transaxle

46 N*m

469 kgf*cm

34 ft.*lbf

Stiffener plate RH x Cylinder block sub-assembly

46 N*m

469 kgf*cm

34 ft.*lbf

Stiffener plate RH x Manual transaxle

46 N*m

469 kgf*cm

34 ft.*lbf

Oil pan insulator x Stiffener plate

9.0 N*m

92 kgf*cm

80 in.*lbf

Engine mounting bracket LH x Body

64 N*m

653 kgf*cm

47 ft.*lbf

Rear engine mounting bracket x Manual transaxle

45 N*m

459 kgf*cm

33 ft.*lbf

Front engine mounting bracket x Manual transaxle

64 N*m

653 kgf*cm

47 ft.*lbf

No. 1 air tube x Manual transaxle

for bolt

24 N*m

245 kgf*cm

18 ft.*lbf

for clamp

6.5 N*m

66 kgf*cm

58 in.*lbf

Engine mounting insulator LH x Engine mounting bracket sub-assembly LH

56 N*m

571 kgf*cm

41 ft.*lbf

Engine mounting insulator sub-assembly RH x Engine mounting bracket RH

for bolt and nut A

95 N*m

969 kgf*cm

70 ft.*lbf

for nut B

52 N*m

530 kgf*cm

38 ft.*lbf

Front suspension member sub-assembly x Body

for bolt A

137 N*m

1397 kgf*cm

101 ft.*lbf

for bolt B

93 N*m

948 kgf*cm

69 ft.*lbf

Front crossmember sub-assembly x Body

99 N*m

1010 kgf*cm

73 ft.*lbf

Front crossmember sub-assembly x Front engine mounting insulator

95 N*m

969 kgf*cm

70 ft.*lbf

Rear engine mounting insulator x Rear engine mounting bracket

95 N*m

969 kgf*cm

70 ft.*lbf

Front engine mounting insulator x Front crossmember sub-assembly

145 N*m

1479 kgf*cm

107 ft.*lbf

Fuel hose protector x Cylinder head sub-assembly

40 N*m

408 kgf*cm

30 ft.*lbf

Front suspension member reinforcement LH x Front crossmember sub-assembly

99 N*m

1010 kgf*cm

73 ft.*lbf

Front suspension member reinforcement LH x Front suspension member sub-assembly

99 N*m

1010 kgf*cm

73 ft.*lbf

Drive plate and ring gear sub-assembly x Torque converter assembly

44 N*m

449 kgf*cm

32 ft.*lbf

Transmission control cable x Automatic transaxle assembly

12 N*m

122 kgf*cm

9 ft.*lbf

Suction hose sub-assembly x Cooler compressor assembly

9.8 N*m

100 kgf*cm

87 in.*lbf

Discharge hose sub-assembly x Cooler compressor assembly

9.8 N*m

100 kgf*cm

87 in.*lbf

Radiator reservoir assembly x Bracket

5.0 N*m

51 kgf*cm

44 in.*lbf

Injector driver assembly x Body

8.0 N*m

82 kgf*cm

71 in.*lbf

Ground cable x Automatic transaxle

19 N*m

194 kgf*cm

14 ft.*lbf

Wire harness clamp bracket x Body

7.7 N*m

79 kgf*cm

68 in.*lbf

Starter wire x Starter assembly

9.8 N*m

100 kgf*cm

87 in.*lbf

Engine wire cover clamp x Bracket

7.7 N*m

79 kgf*cm

68 in.*lbf

Engine wire harness x No. 1 engine room relay block

13 N*m

133 kgf*cm

10 ft.*lbf

Air cleaner bracket x Body

7.5 N*m

76 kgf*cm

66 in.*lbf

Fuel filter assembly x Air cleaner bracket

7.0 N*m

71 kgf*cm

62 in.*lbf

Air cleaner support x Air cleaner bracket

7.0 N*m

71 kgf*cm

62 in.*lbf

Air cleaner case x Air cleaner bracket

5.0 N*m

51 kgf*cm

44 in.*lbf

Battery bracket reinforcement x Body

20 N*m

204 kgf*cm

15 ft.*lbf

Front battery bracket x Body

20 N*m

204 kgf*cm

15 ft.*lbf

Battery clamp x Body

for bolt

17 N*m

173 kgf*cm

13 ft.*lbf

for nut

4.9 N*m

50 kgf*cm

43 in.*lbf

No. 2 engine under cover x Front suspension member sub-assembly

5.5 N*m

56 kgf*cm

49 in.*lbf
Table 6. ENGINE UNIT

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Cylinder block drain cock sub-assembly x Cylinder block sub-assembly

25 N*m

255 kgf*cm

18 ft.*lbf

Engine blancer assembly x Cylinder block sub-assembly

50 N*m

510 kgf*cm

37 ft.*lbf

Oil baffle plate x Cylinder block sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Camshaft timing sprocket x No. 2 camshaft

20 N*m

204 kgf*cm

15 ft.*lbf

No. 1 chain vibration damper x Cylinder block sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

No. 1 chain tensioner assembly x Cylinder block sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

Engine oil level sensor x No. 2 Oil pan sub-assembly

7.0 N*m

71 kgf*cm

62 in.*lbf

Crankshaft position sensor x Cylinder block sub-assembly

8.8 N*m

90 kgf*cm

78 in.*lbf

Camshaft position sensor x Timing chain cover sub-assembly

8.8 N*m

90 kgf*cm

78 in.*lbf

Drive shaft bearing bracket x Cylinder block sub-assembly

63.7 N*m

650 kgf*cm

47 ft.*lbf

Fuel supply pump assembly x Cylinder head sub-assembly

20.5 N*m

209 kgf*cm

15 ft.*lbf

Glow plug assembly x Cylinder head sub-assembly

12.3 N*m

125 kgf*cm

9 ft.*lbf

No. 1 glow plug connector x Glow plug assembly

2.2 N*m

22 kgf*cm

19 in.*lbf

Compressor stay x Cylinder block sub-assembly

35 N*m

357 kgf*cm

26 ft.*lbf
Table 7. CYLINDER HEAD

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stud bolt x Cylinder head sub-assembly

for stud bolt A and B

12 N*m

122 kgf*cm

9 ft.*lbf

for stud bolt C

8.0 N*m

82 kgf*cm

71 in.*lbf

for stud bolt D

5.0 N*m

51 kgf*cm

44 in.*lbf

No. 1 straight screw plug with head x Cylinder head sub-assembly

25 N*m

255 kgf*cm

18 ft.*lbf
Table 8. CYLINDER BLOCK

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stud bolt x Cylinder block sub-assembly

for stud bolt A

20 N*m

204 kgf*cm

15 ft.*lbf

for stud bolt B and C

3.0 N*m

31 kgf*cm

27 in.*lbf

for stud bolt C

2.0 N*m

20 kgf*cm

18 in.*lbf

Stud bolt x Crankshaft bearing cap

5.0 N*m

51 kgf*cm

44 in.*lbf

Oil reflector plate x Cylinder block sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly

9.0 N*m

92 kgf*cm

80 in.*lbf

No. 1 crankshaft position sensor plate x Crankshaft

10.5 N*m

107 kgf*cm

8 ft.*lbf

Crankshaft bearing cap x Cylinder block sub-assembly

1st

60 N*m

612 kgf*cm

44 ft.*lbf

2nd

Tighten 90°

Crankshaft bearing cap x Cylinder block sub-assembly

18 N*m

184 kgf*cm

13 ft.*lbf

Connecting rod cap x Connecting rod sub-assembly

1st

40 N*m

408 kgf*cm

30 ft.*lbf

2nd

Tighten 90°