FRONT DIFFERENTIAL OIL SEAL REPLACEMENT

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER (for Metal Type)

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2. REMOVE REAR ENGINE UNDER COVER LH (for 1ZR-FAE)

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3. REMOVE REAR ENGINE UNDER COVER LH (for 8NR-FTS)

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4. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

   1. 

      Remove the refill plug and gasket from the rear transaxle case.

   2. 

      Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the transaxle oil (CVT) pan sub-assembly.

   3. 

      *1	No. 1 Transmission Oil Filler Tube

      Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the transaxle oil (CVT) pan sub-assembly, and drain the fluid.

      Tip:

      Removing the No. 1 transmission oil filler tube will drain all oil in the transaxle oil (CVT) pan sub-assembly.

   4. Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the transaxle oil (CVT) pan sub-assembly.

      1.7 N*m

      17 kgf*cm

      15 in.*lbf

   5. Using a 6 mm hexagon socket wrench, temporarily install the overflow plug and gasket to the transaxle oil (CVT) pan sub-assembly.

      Tip:

      Reuse the old gasket as the overflow plug will be removed again to adjust the fluid level.

   6. Temporarily install the gasket and refill plug to the rear transaxle case.

      Tip:

      Reuse the old gasket as the refill plug will be removed again to adjust the fluid level.

5. REMOVE FRONT DRIVE SHAFT ASSEMBLY (for 1ZR-FAE)

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6. REMOVE FRONT DRIVE SHAFT ASSEMBLY (for 8NR-FTS)

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7. REMOVE FRONT DRIVE SHAFT OIL SEAL LH

   1. 

      Using SST, remove the front drive shaft oil seal LH from the transaxle case.

      09308-00010

      Note:

      Do not damage the transaxle case.

8. REMOVE FRONT DRIVE SHAFT OIL SEAL RH

   1. 

      Using SST, remove the front drive shaft oil seal RH from the transaxle housing.

      09308-00010

      Note:

      Do not damage the transaxle housing.

9. INSTALL FRONT DRIVE SHAFT OIL SEAL LH

   1. Coat the lip of a new front drive shaft oil seal LH with MP grease.

   2. 

      *a

      Depth

      Using SST and a hammer, install the front drive shaft oil seal LH to the transaxle case.

      09387-00010

      09950-70010

      09951-07150

      Standard Depth

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note:

      • Be sure to install the front drive shaft oil seal LH in the correct direction.

      • Make sure to install the front drive shaft oil seal LH as specified, otherwise malfunctions such as a fluid leak will occur.

      • Do not damage the lip of the front drive shaft oil seal LH.

10. INSTALL FRONT DRIVE SHAFT OIL SEAL RH

    1. Coat the lip of a new front drive shaft oil seal RH with MP grease.

    2. 

       *a

       Depth

       Using SST and a hammer, install the front drive shaft oil seal RH to the transaxle housing.

       09554-14010

       09950-70010

       09951-07100

       Standard Depth

       -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

       Note:

       • Be sure to install the front drive shaft oil seal RH in the correct direction.

       • Make sure to install the front drive shaft oil seal RH as specified, otherwise malfunctions such as a fluid leak will occur.

       • Do not damage the lip of the front drive shaft oil seal RH.

11. INSTALL FRONT DRIVE SHAFT ASSEMBLY (for 1ZR-FAE)

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12. INSTALL FRONT DRIVE SHAFT ASSEMBLY (for 8NR-FTS)

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13. ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID

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14. INSPECT FOR FLUID LEAK

15. INSTALL REAR ENGINE UNDER COVER LH (for 1ZR-FAE)

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16. INSTALL REAR ENGINE UNDER COVER LH (for 8NR-FTS)

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17. INSTALL NO. 1 ENGINE UNDER COVER (for Metal Type)

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