AUTOMATIC TRANSMISSION ASSEMBLY INSTALLATION


  1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY


    1. B007TXGE01

      Using vernier calipers measure the dimension A between the transmission and the end of the surface of the drive plate.

    2. B007TFAE01

      Aligning the matchmarks on the transmission case and torque converter assembly, engage the spline of the input shaft and turbine runner.

      Note

      Install the torque converter assembly to the input shaft in horizontally.

    3. B007V3VE01

      Engage the spline of the stator shaft and stator while turning the torque converter assembly to a clockwise.

      Note


      • Turn the torque converter assembly approximately 180°.

      • Be sure not to damage the oil seal.

      • Install the torque converter assembly to the input shaft in horizontally.

    4. B007W9BE01

      Turn the torque converter assembly to the clockwise and align the match marks on the torque converter assembly and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter assembly.

      Note


      • Do not push the torque converter when align the match marks.

      • Be sure not to damage the oil seal.

      • Install the torque converter assembly to the input shaft horizontally.

    5. B007RCNE01

      Using calipers and a straight edge, measure dimension B shown in the illustration and check that B is greater than A measured in step (a).

      Standard
      A + 1 mm(0.04 in) or more

  2. INSTALL BREATHER PLUG HOSE


    1. B007OZWE02

      Install the breather plug hose with the bolt.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  3. INSTALL ENGINE MOUNTING INSULATOR ASSEMBLY REAR


    1. B007UCGE02

      Install the engine mounting insulator assembly rear with 4 bolts.

      Torque:
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }

  4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY


    1. B007U6YE01

      Install the automatic transmission assembly with 8 bolts.

      Torque:
      Bolt A
      71 N*m  { 724 kgf*cm, 55 ft.*lbf }
      Bolt B, C
      37 N*m  { 377 kgf*cm, 29 ft.*lbf }

  5. INSTALL ENGINE MOUNTING INSULATOR ASSEMBLY REAR


    1. B007P61

      Install the engine mounting insulator assembly rear with bolt, nut and 2 washers.

      Torque:
      98 N*m  { 999 kgf*cm, 77 ft.*lbf }

  6. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT


    1. B007P1DE02

      Turn the crankshaft pulley and install the 6 torque converter clutch setting bolts.

      Torque:
      41 N*m  { 420 kgf*cm, 32 ft.*lbf }

      Tech Tips

      First install the match mark bolt (black painted).

    2. B007S7FE02

      Install the flywheel housing dust seal to the automatic transmission assembly.

  7. INSTALL WIRE HARNESS


    1. B007PAIE02

      Install the wire harness to the automatic transmission assembly with the 3 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 47 in.*lbf }

  8. CONNECT CONNECTOR


    1. B007OJZE04

      Connect the connector of park/neutral position switch connector and temperature sensor.

    2. B007PPCE04

      Install the heat insulator to the park/neutral position switch assembly with 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 65 in.*lbf }
    3. B007RVQE03

      Connect the speed sensor (SP2) connector and transmission wire connector of the transmission wire.

    4. B007VSJE01

      Connect the speed sensor (NC0) connector and temperature sensor connector.

  9. INSTALL OIL COOLER TUBE


    1. B007RYSE02

      Using a 17 mm union nut wrench, install the 2 oil cooler tubes to the automatic transmission assembly.

      Torque:
      34 N*m  { 347 kgf*cm, 26 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    2. Install the 3 oil cooler tube clamps with 3 bolts.

      Torque:
      Bolt A
      12 N*m  { 125 kgf*cm, 8 ft.*lbf }
      Bolt B
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
      B007UEKE01

  10. INSTALL STARTER ASSEMBLY


    1. B007UWAE01

      Remove the 2 bolts, then remove the ground cable and bracket.

    2. B007VFYE02

      Remove the nut and disconnect the wire harness from terminal 30.

    3. Disconnect the terminal 50 connector from the starter assembly.

    4. Remove the 2 bolts and the starter assembly.

  11. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1


    1. B007QHYE03

      Install the transmission control cable bracket to the automatic transmission assembly with the 2 bolts.

      Torque:
      14 N*m  { 143 kgf*cm, 11 ft.*lbf }

  12. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY


    1. B007RZTE04

      Install the transmission control cable assembly to the control shaft lever and transmission control bracket No.1 with the nut and a new clip.

      Torque:
      15 N*m  { 150 kgf*cm, 11 ft.*lbf }

  13. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


    1. B007QRBE06

      Coat a new O-ring with ATF and install the oil filler tube.

    2. Install the oil filler tube with 2 bolts.

      Torque:
      12 N*m  { 125 kgf*cm, 10 ft.*lbf }

  14. INSTALL EXHAUST PIPE ASSEMBLY FRONT


    1. w/ Secondary air injection system:


      1. Install the fuel ratio sensor. Click here

        Torque:
        44 N*m  { 449 kgf*cm, 32 ft.*lbf }

    2. For unleaded gasoline engine:


      1. Install the oxygen sensor. Click here

        Torque:
        44 N*m  { 449 kgf*cm, 32 ft.*lbf }

    3. Inspect the compression spring.


      1. B007PNQ

        Using vernier calipers, measure the free length of the compression springs.

        Minimum length
        40.5mm(1.594 in.)

        Tech Tips

        If the free length is less than the minimum, replace the compression spring.

    4. B007R45E03

      Install the gasket.


      1. Fully insert a new gasket to the exhaust manifold by hand.

      2. Using a wooden block, uniformly strike the gasket so that the gasket and exhaust manifold are properly fit.

        Note


        • Be careful with the installation direction of the gasket.

        • Do not reuse the gasket.

        • Do not damage the gasket.

        • To ensure a proper seal, do not use the exhaust pipe assembly front to force the gasket onto the exhaust manifold.

    5. Install a new gasket to the exhaust pipe assembly front.

    6. Connect the exhaust pipe assembly front to the exhaust pipe support.

    7. Install the exhaust pipe assembly front with the 4 bolts, 2 nuts, and 2 compression springs.

      Torque:
      Exhaust manifold side
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Torque:
      Exhaust pipe assembly tail side
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

      Note

      After installation, check that the clearance is almost the same at any point between the flanges of the exhaust manifold and exhaust pipe assembly front.

    8. For unleaded gasoline engine:


      1. Connect the sensor connector(s).

  15. INSTALL PROPELLER SHAFT ASSEMBLY


    1. B007UO6E01

      Remove the SST from the extension housing.

    2. Install the propeller shaft assembly in the extension housing.

    3. Align the matchmarks on the propeller shaft flange and differential flange.

    4. B007W0TE01

      Install the propeller shaft assembly with the 4 nuts, 4 bolts and 4 washers.

      Torque:
      74 N*m  { 755 kgf*cm, 54 ft.*lbf }

  16. INSTALL ENGINE SIDE UNDER COVER LH

  17. INSTALL ENGINE SIDE UNDER COVER RH

  18. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.2

  19. INSTALL ENGINE UNDER COVER NO.1

  20. CONNECT BATTERY NEGATIVE CABLE

  21. ADD AUTOMATIC TRANSMISSION FLUID

  22. INSPECT AUTOMATIC TRANSMISSION FLUID

    Tech Tips

    Drive the vehicle so that the engine and transmission are at normal operating temperature.

    Fluid temperature
    70 to 80 °C (158 to 176 °F)

    1. B007OCAE01

      Park the vehicle on a level surface and set the parking brake.

    2. With the engine idling and the brake pedal depressed, move shift the lever into all positions from P to L and return to the P position.

    3. Take out the dipstick and wipe it clean.

    4. Put it back all the way.

    5. Take it out again and check that the fluid level is within the HOT range.

      If the fluid level is below the HOT range, add new fluid and recheck the fluid level. If the fluid level exceeds the HOT range, drain the fluid once, add the proper amount of new fluid and recheck the fluid level.

  23. INSPECT SHIFT LEVER POSITION


    1. When shifting from P position only with ignition switch ON and depress the break pedal.

    2. Make sure that the shifting lever moves smoothly and can be moderately operated.

    3. When starting engine, make sure that the vehicle moves forward when shifting from N to D position and moves reward when shifting R position.

  24. ADJUST SHIFT LEVER POSITION


    1. B007UJWE02

      Remove a clip, nut, and disconnect between the control shaft lever to transmission control cable assembly from the control shaft lever and transmission control cable bracket No.1.

    2. B007P0RE05

      Turn the control shaft lever until stop to a clockwise direction, return the control shaft lever 2 notches to N position.

    3. B007P41

      Set the shift lever to N position while holding the shift lever lightly toward the R position side and install it.

      Torque:
      15 N*m  { 150 kgf*cm, 11 ft.*lbf }

      Note

      Tighten the nut with it closing up cranky.

    4. Inspect the operation condition and work.

  25. CHECK EXHAUST GAS LEAKS

  26. PERFORM INITIALIZATION

    Click here