BACK DOOR ADJUSTMENT

PROCEDURE

  1. INSPECT BACK DOOR

    1. Check that the clearance measurements of areas "a" through "d" are within each standard range.

      B371504E01
      Table 1. Standard Clearance

      Area

      Measurement

      Area

      Measurement

      a

      4.6 to 7.6 mm (0.181 to 0.299 in.)

      b

      -0.3 to 2.7 mm (-0.0118 to 0.106 in.)

      c

      3.6 to 8.6 mm (0.142 to 0.339 in.)

      d

      4.5 to 9.5 mm (0.177 to 0.374 in.)

  2. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

  3. REMOVE REAR FLOOR MAT ASSEMBLY

  4. REMOVE REAR SEAT ASSEMBLY (for Separate Seat Type)

  5. REMOVE REAR SEAT ASSEMBLY (for Bench Seat Type)

  6. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH (for 3 Door)

  7. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH (for 5 Door)

  8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for 3 Door)

  9. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY LH (for 3 Door)

  10. DISCONNECT NO. 1 REAR SEAT OUTER BELT ASSEMBLY LH (for 5 Door)

  11. DISCONNECT NO. 1 REAR SEAT OUTER BELT ASSEMBLY LH (for 3 Door)

  12. REMOVE REAR SEAT SIDE GARNISH LH (for 5 Door)

  13. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH (for 3 Door)

  14. REMOVE INNER ROOF SIDE GARNISH COVER LH (w/o Luggage Compartment Room Light)

  15. REMOVE NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (w/ Luggage Compartment Room Light)

  16. REMOVE ROOF SIDE GARNISH END COVER LH (for 3 Door)

  17. REMOVE INNER ROOF SIDE GARNISH LH (for 5 Door)

  18. REMOVE INNER ROOF SIDE GARNISH LH (for 3 Door)

  19. REMOVE REAR LIGHT COVER

  20. REMOVE CENTER STOP LIGHT ASSEMBLY

  21. REMOVE BACK DOOR PANEL SUB-ASSEMBLY

  22. REMOVE BACK DOOR STAY ASSEMBLY LH

  23. REMOVE BACK DOOR STAY ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

  24. REMOVE BACK DOOR GLASS

    1. B371511

      Disconnect the connector.

    2. Disengage the clamp.

    3. B371527

      Disengage the claw and disconnect the No. 1 back door wire.

    4. B371512

      Remove the 2 nuts and back door glass.

      Note:

      To prevent damage, when removing the back door glass, make sure that there are enough people available to hold it securely.

  25. REMOVE BACK WINDOW GLASS CLIP

  26. INSTALL BACK WINDOW GLASS CLIP

  27. ADJUST BACK DOOR

    1. B371512

      Temporarily install the back door glass with the 2 nuts.

    2. B371675

      Adjust the back door glass horizontally and vertically.

    3. Tighten the back door glass after adjustment.

      16.5 N*m

      168 kgf*cm

      12 ft.*lbf

    4. B371527

      Engage the claw.

    5. B371511

      Engage the clamp.

    6. Connect the connector and No. 1 back door wire.

    7. B371693

      Loosen the 2 back window lock striker assembly bolts to adjust the back door glass horizontally and vertically.

    8. Tighten the 2 back window lock striker assembly bolts after adjustment.

      10.5 N*m

      107 kgf*cm

      8 ft.*lbf

      Note:

      Check that the back window lock striker assembly can engage with the back window lock assembly smoothly.

  28. INSTALL BACK DOOR STAY ASSEMBLY LH

  29. INSTALL BACK DOOR STAY ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

  30. INSTALL BACK DOOR PANEL SUB-ASSEMBLY

  31. INSTALL CENTER STOP LIGHT ASSEMBLY

  32. INSTALL REAR LIGHT COVER

  33. INSTALL INNER ROOF SIDE GARNISH LH (for 5 Door)

  34. INSTALL INNER ROOF SIDE GARNISH LH (for 3 Door)

  35. INSTALL ROOF SIDE GARNISH END COVER LH (for 3 Door)

  36. INSTALL INNER ROOF SIDE GARNISH COVER LH (w/o Luggage Compartment Room Light)

  37. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (w/ Luggage Compartment Room Light)

  38. INSTALL REAR SEAT SIDE GARNISH LH (for 5 Door)

  39. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH (for 3 Door)

  40. CONNECT NO. 1 REAR SEAT OUTER BELT ASSEMBLY LH (for 5 Door)

  41. CONNECT NO. 1 REAR SEAT OUTER BELT ASSEMBLY LH (for 3 Door)

  42. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH (for 3 Door)

  43. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH (for 5 Door)

  44. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for 3 Door)

  45. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for 3 Door)

  46. INSTALL REAR SEAT ASSEMBLY (for Separate Seat Type)

  47. INSTALL REAR SEAT ASSEMBLY (for Bench Seat Type)

  48. INSTALL REAR FLOOR MAT ASSEMBLY

  49. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)