COMPRESSOR REMOVAL

PROCEDURE

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  2. REMOVE BATTERY SERVICE HOLE COVER

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  3. REMOVE HYBRID BATTERY SERVICE PLUG COVER

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  4. REMOVE SERVICE PLUG GRIP

    Click here

  5. CHECK TERMINAL VOLTAGE

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  6. REMOVE FRONT WHEEL RH

    Click here

  7. REMOVE REAR ENGINE UNDER COVER RH

    Click here

  8. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

    1. I110159

      Remove the bolt and disconnect the discharge hose sub-assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  9. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

    1. I110160

      Remove the bolt and disconnect the suction hose sub-assembly.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  10. REMOVE COMPRESSOR ASSEMBLY WITH MOTOR

    1. I110161C01

      *a

      Connector A

      *b

      Connector B

      *c

      Green-colored Lock

      Using a screwdriver, slide the green-colored lock of connector A as shown in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulating gloves.

      Note:

      Insulate the disconnected terminals and connector with insulating tape.

    2. Disconnect connector B.

    3. I110162

      Remove the bolt and 2 nuts.

    4. I110163

      Using an E8 ''TORX'' socket wrench, remove the 2 stud bolts and the compressor assembly with motor.