FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

    Click here

  3. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

    1. B372118C01
      V100155

      Protective Tape

      Apply protective tape to the area shown in the illustration.

    2. Using a screwdriver with its tip wrapped with protective tape, disengage the front door window regulator handle shaft snap ring.

    3. Remove the front door window regulator handle assembly and front door window regulator handle shaft snap ring.

  4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side with Power Window)

    1. B372083

      Using a moulding remover, disengage the 2 clips, 3 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector to remove the power window regulator master switch assembly with front door upper armrest base panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side with Power Window)

    1. B372513

      Using a moulding remover, disengage the 2 clips, 3 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.

  6. REMOVE FRONT DOOR TRIM COVER

    1. B372547

      Using a moulding remover, disengage the 3 claws and 2 guides to remove the front door trim cover.

  7. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (w/o Mirror Heater)

    1. B372165

      Disengage the 3 clips to remove the front door lower frame bracket garnish.

  8. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (w/ Mirror Heater)

    1. B372164

      Disengage the clip and 7 claws to remove the front door lower frame bracket garnish.

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

    1. B372085C03
      V100155

      Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the claw and open the cover.

    2. B372086

      for 3 Door:

      1. Remove the 3 screws.

    3. for 5 Door:

      1. B372512

        Remove the 2 screws.

    4. B372087

      for 3 Door:

      1. Disengage the 14 clips as shown in the illustration.

    5. for 5 Door:

      1. B372510

        Disengage the 11 clips as shown in the illustration.

    6. B372089

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly as shown in the illustration to remove the front door trim board sub-assembly.

  10. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

    1. B372091

      Disengage the 4 guides to remove the front door inside handle sub-assembly.

  11. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP ASSEMBLY

    1. B372093

      Remove the front door inner glass weatherstrip assembly.

  12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

    Click here

  13. REMOVE NO. 1 DOOR TRIM BRACKET (w/ Mirror Heater)

    1. B372509

      Disengage the 2 clips to remove the No. 1 door trim bracket.

  14. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  15. REMOVE FRONT DOOR SERVICE HOLE COVER

    1. B372092

      Remove the front door service hole cover.

      Tip:

      Remove any remaining butyl tape from the front door panel.

  16. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (w/o Power Window)

    1. Temporarily install the front door window regulator handle assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    2. Remove the front door window regulator handle assembly.

    3. B372094

      Remove the 2 bolts.

      Note:

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    4. B372095E01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note:

      Do not damage the front door glass sub-assembly.

  17. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (w/ Power Window)

    1. Connect the cable to the negative (-) battery terminal.

    2. for Driver Side:

      1. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. for Front Passenger Side:

      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. for Driver Side:

      1. Disconnect the power window regulator master switch assembly.

    6. for Front Passenger Side:

      1. Disconnect the power window regulator switch assembly.

    7. B372094

      Remove the 2 bolts.

      Note:

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    8. B372095E01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note:

      Do not damage the front door glass sub-assembly.

  18. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)

    1. B372524

      Remove the 6 bolts and front door window regulator assembly.

  19. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY (w/ Power Window)

    1. B372096

      Disconnect the connector.

    2. Remove the 6 bolts and front door window regulator assembly.

  20. REMOVE FRONT DOOR GLASS RUN

    1. B372097

      Remove the front door glass run.

  21. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

    1. B372527

      Remove the bolt.

    2. Disengage the guide and remove the front door front lower frame sub-assembly.

  22. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

    1. B372101

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  23. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)

    1. B372102

      Remove the hole plug.

    2. B372103

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tip:

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  24. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Front Passenger Side)

    1. w/ Lock Cylinder:

      Tip:

      Use the same procedures as for the driver side.

  25. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

    1. B372104

      Using a screwdriver, disengage the claw and guide to remove the front door outside handle cover as shown in the illustration.

  26. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

    1. w/o Lock Cylinder:

      1. B372518

        Remove the hole plug.

      2. B372525

        Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

        Tip:

        The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    2. w/ Lock Cylinder:

      Tip:

      Use the same procedure as for the driver side.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

    1. w/ Entry and Start System:

      1. B372520

        Disconnect the connector.

    2. B372106

      Remove the front door outside handle assembly as shown in the illustration.

  28. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

    1. B372108

      Disengage the 2 claws and guide to remove the front door front outside handle pad.

  29. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

    1. B372109

      Disengage the 2 claws to remove the front door rear outside handle pad.

  30. REMOVE FRONT DOOR LOCK ASSEMBLY

    Click here

  31. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

    1. B372110C01

      *a

      Inside

      *b

      Outside

      *c

      Claw (A)

      *d

      Claw (B)

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tip:

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    2. Disengage the 2 claws (A).

    3. Slide the front door outside handle frame sub-assembly to disengage the claw (B) of the front door outside handle frame sub-assembly, and then remove it.

    4. w/ Entry and Start System:

      1. B372517

        Disengage the 3 clamps.

  32. REMOVE FRONT DOOR LOCK OPEN ROD

    1. B372111E01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  33. REMOVE FRONT DOOR CHECK ASSEMBLY

    1. B372113

      Remove the 3 bolts and front door check assembly.

  34. REMOVE SIDE AIRBAG SENSOR ASSEMBLY (for 3 Door)

    Click here

  35. REMOVE FRONT DOOR DUST PROOF SEAL

    1. B509113

      Disengage the 4 claws to remove the 4 front door dust proof seals.

  36. REMOVE FRONT DOOR PANEL CUSHION

    1. B372114C01

      *A

      for 3 Door

      *B

      for 5 Door

      Disengage the claw and remove the front door panel cushion.

  37. REMOVE NO. 2 FRONT DOOR STIFFENER CUSHION

    1. for 3 Door:

      1. B372098C01
        V100155

        Double-sided Tape

        Remove the 2 bolts.

      2. Disengage the 2 guides.

      3. Separate the double-sided tape to remove the No. 2 front door stiffener cushion.

    2. for 5 Door:

      1. B372516C01
        V100155

        Double-sided Tape

        Remove the 2 bolts.

      2. Disengage the 2 guides.

      3. Separate the double-sided tape to remove the No. 2 front door stiffener cushion.

  38. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP

    Click here

  39. REMOVE NO. 1 BLACK OUT TAPE (w/ Black Out Tape)

    Click here