HYBRID CONTROL SYSTEM, Diagnostic DTC:P0A01-726, P0A04-725

DTC Code DTC Name
P0A01-726 Motor Electronics Coolant Temperature Sensor Circuit Range / Performance
P0A04-725 Motor Electronics Coolant Temperature Sensor Circuit Intermittent

DTC SUMMARY


  1. MALFUNCTION DESCRIPTION

    These DTCs indicate the temperature sensor value is abnormal. The cause of this malfunction may be one of the following:

    Area Main Malfunction Description Step
    Inverter low-voltage circuit The connectors are not connected properly 2
    Hybrid cooling system Coolant circulation abnormal (frozen or leaking, etc.) 3
    Inside of inverter Inverter with converter assembly internal circuit malfunction 3

DESCRIPTION

The hybrid vehicle control ECU assembly detects HV coolant temperature using the coolant temperature sensor built into the inverter with converter assembly. The hybrid vehicle control ECU assembly uses signals from the coolant temperature sensor to check the effectiveness of the inverter cooling system. If necessary, the hybrid vehicle control ECU assembly will limit inverter output to help prevent inverter overheating. The hybrid vehicle control ECU assembly also detects malfunctions in the sensor based on the HV coolant temperature sensor values. The inverter with converter assembly detects malfunctions in the HV coolant temperature sensor and its wiring.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate
P0A01-726 Motor Electronics Coolant Temperature Sensor Circuit Range / Performance

Abnormal deviation in inverter coolant temperature sensor output.

HV coolant temperature calculated by the hybrid vehicle control ECU assembly is different from the actual temperature for 10 seconds or more, and the HV coolant temperature is excessively high.

(1 trip detection logic)

  • Inverter cooling system

  • Cooling fan system

  • Inverter with converter assembly

  • Wire harness or connector

 Comes on

Master Warning Light:

Comes on
P0A04-725 Motor Electronics Coolant Temperature Sensor Circuit Intermittent

Sudden change in HV coolant temperature sensor output or hunting:

Unusual sudden change in HV coolant temperature sensor output occurs and the offset continues for a certain period of time.

Unusual sudden change in HV coolant temperature sensor output occurs repeatedly.

(1 trip detection logic)

  • Inverter cooling system

  • Cooling fan system

  • Inverter with converter assembly

  • Wire harness or connector

 Comes on

Master Warning Light:

Comes on
Related Data List
DTC No. ECU Data List
P0A01-726

  • Inverter Coolant Water Temperature

  • Ambient Temperature

  • (Inverter) W/P Run Control Duty

  • Inverter W/P Revolution
P0A04-725

CAUTION / NOTICE / HINT

CAUTION:


  • Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.

  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

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    Tech Tips

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

Note

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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Tech Tips

After the repair, clear the DTCs and perform the following procedure to check that DTCs are not output.


  1. Turn the power switch on (READY) and wait for 90 seconds or more.

  2. Drive the vehicle for approximately 10 minutes referring to the following freeze frame data or Data List items: "Vehicle Spd".

PROCEDURE


  1. CHECK DTC OUTPUT (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check for DTCs.


      Powertrain > Hybrid Control > Trouble Codes
      Result
      Result Proceed to
      P0A01-726 or P0A04-725 only is output, or DTCs except the ones in the table below are also output. A
      Any of the following DTCs are also output. B
      Relevant DTC
      P0A93-346 Inverter Cooling System Performance
      P0C73-776 Motor Electronics Coolant Pump "A" Control Performance
      P314A-828 Inverter Coolant Pump Speed Signal

      Tech Tips

      P0A01-726 or P0A04-725 may be output as a result of the malfunction indicated by the DTCs above.

    5. Turn the power switch off.


    B

    GO TO DTC CHART (HYBRID CONTROL SYSTEM) Click here

    A

  2. CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

    Result
    Result Proceed to
    OK A
    NG (The connector is not connected securely.) B
    NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. Check the connection condition of the low voltage connector of the inverter with converter assembly and the contact pressure of each terminal. Check the terminals for deformation, and check the connector for water ingress and foreign matter.

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      B008GBDC01
      *A for LHD *B for RHD

      Note

      Before disconnecting the connector, confirm that it is properly connected by checking that the locking claws are engaged and that the connector does not pull out.

      OK
      - The connector is connected securely.
      - The terminals are not deformed and are connected securely.
      - No water or foreign matter in the connector.
      Result
      Result Proceed to
      OK A
      NG (The connector is not connected securely.) B
      NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C

      Tech Tips

      When connecting the connector, insert it with the locking lever in the raised position. Rotate the lever downward and make sure that the connector is pulled into its socket. When the locking lever is in its fully closed position, a click will be heard as its locking claws engage. After the click is heard, pull up on the connector to confirm that it is properly connected.


    B

    CONNECT SECURELY

    C

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    A

  3. CHECK COOLING SYSTEM

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    Tech Tips

    If the "Cooling System" inspection results are normal, perform the next step.

    Result
    Proceed to
    NEXT

    NEXT

    REPLACE INVERTER WITH CONVERTER ASSEMBLY Click here