1AD-FTV STARTING SERVICE DATA

Table 1. GLOW PLUG

Tester Connection

Condition

Specified Condition

Glow plug terminal - Body ground

20°C (68°F)

0.28 Ω or higher

Table 2. STARTER ASSEMBLY (w/ Stop And Start System)

Tester Connection

Condition

Specified Condition

Battery positive (+) terminal - Terminal 30 - Terminal 50

11.5 V

Below 190 A

Table 3. STARTER ASSEMBLY (w/o Stop And Start System)

Tester Connection

Condition

Specified Condition

Battery positive (+) terminal - Terminal 30 - Terminal 50

11.5 V

150 A or less

Table 4. STARTER ARMATURE ASSEMBLY (Standard Resistance)

Tester Connection

Condition

Specified Condition

Segment - Segment

Always

Below 1 Ω

Segment - Coil core

Always

10 kΩ or higher

Table 5. STARTER ARMATURE ASSEMBLY (w/ Stop And Start System)

Standard Diameter

35.0 mm (1.37 in.)

Minimum Diameter

34.0 mm (1.34 in.)

Maximum runout

0.05 mm (0.00197 in.)

Standard undercut depth

0.7 mm (0.0276 in.)

Minimum undercut depth

0.2 mm (0.00787 in.)

Table 6. STARTER ARMATURE ASSEMBLY (w/o Stop And Start System)

Standard Diameter

29.0 mm (1.14 in.)

Minimum Diameter

28.0 mm (1.10 in.)

Maximum runout

0.05 mm (0.00197 in.)

Standard undercut depth

0.4 mm (0.0157 in.)

Minimum undercut depth

0.2 mm (0.00787 in.)

Table 7. STARTER YOKE ASSEMBLY (w/ Stop And Start System)

Tester Connection

Condition

Specified Condition

Lead wire - Brush

Always

Below 1 Ω

Brush - Starter yoke body

Always

10 kΩ or higher

Table 8. BRUSH (w/ Stop And Start System)

Standard Length

15.0 mm (0.591 in.)

Minimum Length

9.0 mm (0.354 in.)

Table 9. BRUSH (w/o Stop And Start System)

Standard Length

14.4 mm (0.567 in.)

Minimum Length

9.0 mm (0.354 in.)

Table 10. STARTER BRUSH HOLDER ASSEMBLY (w/ Stop And Start System)

Standard Resistance

10 kΩ or higher

Brush Spring

Standard Spring Installed Load

21.5 to 27.5 N (2 to 3 kgf, 4.8 to 6.2 lbf)

Minimum Spring Installed Load

12.3 N (1 kgf, 2.8 lbf)

Table 11. STARTER BRUSH HOLDER ASSEMBLY (w/o Stop And Start System)

Brush Spring

Standard Spring Installed Load

22.3 to 27.3 N (2 to 3 kgf, 5.0 to 6.1 lbf)

Minimum Spring Installed Load

13.8 N (1 kgf, 3.1 lbf)

Table 12. STARTER MAGNETIC SWITCH ASSEMBLY

Tester Connection

Condition

Specified Condition

Terminal 50 - Terminal C

Always

Below 1 Ω

Terminal 50 - Switch body

Always

Below 2 Ω

Table 13. STARTER RELAY (ST)

Tester Connection

Condition

Specified Condition

3 - 5

Battery voltage not applied to terminals 1 and 2

10 kΩ or higher

Battery voltage applided to terminals 1 and 2

Below 1 Ω

Table 14. GLOW PLUG RELAY

Tester Connection

Condition

Specified Condition

1 - 2

Battery voltage not applied to terminals 3 and 4

10 kΩ or higher

Battery voltage applided to terminals 3 and 4

Below 1 Ω