BACK DOOR REASSEMBLY

PROCEDURE

1. INSTALL BACK DOOR HINGE RETAINER

   1. 

      *A

      Back Side

      Install the back door hinge retainer and bush with a new bolt.

      7.5 N*m

      76 kgf*cm

      66 in.*lbf

      Tip:

      Use the same procedure for the RH side and LH side.

2. INSTALL NO. 3 WIRING HARNESS PROTECTOR

   1. Clean the back door glass.

   2. Remove the release paper from a new No. 3 wiring harness protector.

      Tip:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. 

      *A	Back Side
      *a	Reference Point
      	Double-sided Tape

      Install the No. 3 wiring harness protector as shown in the illustration.

3. INSTALL NO. 4 WIRING HARNESS PROTECTOR

   1. Clean the back door glass.

   2. Remove the release paper from a new No. 4 wiring harness protector.

      Tip:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. 

      *A	Back Side
      *a	Reference Point
      	Double-sided Tape

      Install the No. 4 wiring harness protector as shown in the illustration.

      Area	Measurement
      A	7.0 to 9.0 mm (0.276 to 0.354 in.)

4. INSTALL NO. 1 BACK DOOR WIRE

   1. 

      *A	Back Side
      *a	Wiring Color (Blue)
      *b	Wiring Color (Black)

      Connect the 2 connectors and install the No. 1 back door wire as shown in the illustration.

5. INSTALL NO. 1 WIRING HARNESS PROTECTOR COVER

   1. 

      *A

      Back Side

      Engage the 2 claws to install the No. 1 wiring harness protector cover.

6. INSTALL NO. 2 WIRING HARNESS PROTECTOR COVER

   1. 

      *A

      Back Side

      Engage the 2 claws to install the No. 2 wiring harness protector cover as shown in the illustration.

      Area	Measurement
      A	1.0 mm or less (0.0394 in. or less)

7. INSTALL BACK WINDOW GLASS CLIP

   1. Clean the back door glass.

   2. Apply double-sided tape with weak adhesive force to the back window glass clip.

   3. 

      *A	Back Side
      	Double-sided Tape

      Install the back window glass clip as shown in the illustration.

      Reference Measurement

      Area	Measurement
      A	2.9 mm (0.114 in.)
      B	2.7 mm (0.106 in.)
      C	11.9 mm (0.469 in.)

      Tip:

      Use the same procedure for the RH side and LH side.

8. INSTALL BACK DOOR HINGE COLLAR

   1. Clean the back door glass.

   2. Remove the release paper from a new back door hinge collar.

      Tip:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. 

      *A	Back Side
      *a	Ceramic Notch
      	Double-sided Tape

      Install the back door hinge collar as shown in the illustration.

      Tip:

      Use the same procedure for the RH side and LH side.

9. INSTALL BACK DOOR GLASS

   1. 

      Temporarily install the back door glass with the 2 nuts.

      Note:

      To prevent damage, when installing the back door glass, make sure that there are enough people available to hold it securely.

   2. 

      Adjust the back door glass horizontally and vertically.

   3. Tighten the back door glass after adjustment.

      16.5 N*m

      168 kgf*cm

      12 ft.*lbf

   4. 

      Engage the clamp.

   5. Connect the connector and No. 1 back door wire.

10. INSTALL BACK DOOR STAY COVER LH

    Click here

11. INSTALL BACK DOOR STAY COVER RH

    Tip:

    Use the same procedure as for the LH side.

12. INSTALL BACK DOOR STAY ASSEMBLY LH

    Click here

13. INSTALL BACK DOOR STAY ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

14. INSTALL NO. 3 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY (w/ Entry and Start System)

    Click here

15. INSTALL BACK WINDOW LOCK STRIKER ASSEMBLY (w/o Entry and Start System)

    1. 

       Install the back window lock striker assembly and back door outside handle assembly with the 2 bolts.

       10.5 N*m

       107 kgf*cm

       8 ft.*lbf

16. INSTALL BACK WINDOW LOCK STRIKER ASSEMBLY (w/ Entry and Start System)

    1. 

       Install the back window lock striker assembly and glass hatch opener switch assembly with the 2 bolts.

       10.5 N*m

       107 kgf*cm

       8 ft.*lbf

    2. Engage the 2 clamps.

    3. Connect the 2 connectors.

17. INSTALL REAR WIPER MOTOR ASSEMBLY

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18. INSTALL BACK DOOR PANEL SUB-ASSEMBLY

    1. Install the 2 grommets.

    2. 

       Engage the 2 clips.

    3. Install the back door panel sub-assembly with the 4 bolts.

       19.5 N*m

       199 kgf*cm

       14 ft.*lbf

    4. 

       Engage the grommet.

    5. 

       Engage the 2 claws to connect the grommet.

19. INSTALL CENTER STOP LIGHT ASSEMBLY

    Click here

20. INSTALL REAR LIGHT COVER

    1. 

       Engage the 6 claws to install the rear light cover.

21. INSTALL INNER ROOF SIDE GARNISH LH (for 5 Door)

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22. INSTALL INNER ROOF SIDE GARNISH LH (for 3 Door)

    Click hereClick here

23. INSTALL ROOF SIDE GARNISH END COVER LH (for 3 Door)

    Click hereClick here

24. INSTALL INNER ROOF SIDE GARNISH COVER LH (w/o Luggage Compartment Room Light)

    Click here

25. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (w/ Luggage Compartment Room Light)

    Click here

26. INSTALL REAR SEAT SIDE GARNISH LH (for 5 Door)

    Click here

27. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH (for 3 Door)

    Click hereClick here

28. CONNECT NO. 1 REAR SEAT OUTER BELT ASSEMBLY LH (for 5 Door)

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29. CONNECT NO. 1 REAR SEAT OUTER BELT ASSEMBLY LH (for 3 Door)

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30. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH (for 3 Door)

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31. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH (for 5 Door)

    Click here

32. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for 3 Door)

    Click hereClick here

33. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for 3 Door)

    Click here

34. INSTALL REAR SEAT ASSEMBLY (for Separate Seat Type)

    Click here

35. INSTALL REAR SEAT ASSEMBLY (for Bench Seat Type)

    Click here

36. INSTALL REAR FLOOR MAT ASSEMBLY

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37. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

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38. INSTALL NO. 2 BACK DOOR NAME PLATE

    Click here

39. INSTALL NO. 1 BACK DOOR NAME PLATE

    Click here

40. ADJUST BACK DOOR

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