FRONT BRAKE(for 16 inch Front Brake) DISASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedures listed below are for the LH side.

PROCEDURE

  1. REMOVE CYLINDER BOOT

    1. C127060C02

      *a

      Protective Tape

      Using a screwdriver, remove the front disc brake set ring from the cylinder boot.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Be careful not to damage the brake piston and cylinder.

    2. Using a screwdriver, remove the cylinder boot from the disc brake cylinder.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Be careful not to damage the brake piston and cylinder.

  2. REMOVE FRONT DISC BRAKE PISTON

    1. C279253C01

      *a

      Cloth

      Place a piece of cloth between the piston and disc brake cylinder.

    2. Apply compressed air to remove the piston from the disc brake cylinder.

      CAUTION:

      Do not place your fingers in front of the piston when applying compressed air.

      Note:

      Be careful not to spatter the brake fluid.

  3. REMOVE PISTON SEAL

    1. C127062C01

      *a

      Protective Tape

      Using a screwdriver, pry out the seal from the disc brake cylinder.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Be careful not to damage the inner cylinder and piston seal groove.

  4. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

  5. REMOVE FRONT DISC BRAKE BLEEDER PLUG

    1. Remove the bleeder plug from the disc brake cylinder.